Trenchless rehabilitation lining can be divided into flexible solid wall lining structures, rigid lining structures and rigid–flexible composite lining structures. This paper reviews the research status of the design theory of trenchless rehabilitation lining pipes, analyzes the theory of rigid–flexible composite lining structures, and points out that the value of the factor determined from non-grouting angle K1 is not clear in the design formula of the rigid–flexible composite lining structure mentioned in the ASTM ‘Standard Practice for Installation of Machine Spiral Wound Poly (Vinyl Chloride) (PVC) Liner Pipe for Rehabilitation of Existing Sewers and Conduits (ASTM F 1741)’. The value of K1 was obtained by the numerical analysis method with MATLAB software. Through the analysis of the variation trend of the K1 value, it is concluded that the design formula in the ASTM standard is only applicable to the case of incomplete grouting filling between the original pipe and the lining pipe, and is not applicable to the composite lining pipe with complete grouting filling. Finally, the explicit formula of the non-grouting angle is obtained by fitting, which is more convenient to use.
After long-term operation, tunnel lining segments encounter various problems. Aiming at these problems, in this paper, we present a method of strengthening tunnel lining segments by in situ spraying mortar. An experimental study of the in situ spraying mortar was carried out to determine the compressive strength, flexural strength and interface properties (splitting tensile strength and shear strength) between concrete and H-70 mortar. The experimental results show that the mechanical properties of H-70 mortar are less dependent on the curing humidity than ordinary concrete under standard curing conditions, the 7-day compressive strength of H-70 is 55 MPa, which is 61% of the 28-day compressive strength. This shows that H-70 has high early strength and is very suitable for rapid reinforcement. The interface roughness has a significant effect on the splitting tensile strength, and it can be increased by chiseling to improve the bearing capacity of the strengthened structure. A full-scale loading experiment was carried out on the segment strengthened by in situ spraying mortar. The loading process, failure mode and ultimate bearing capacity of the strengthened structure were analyzed by full-scale loading experiment. The research shows that the ultimate bearing capacity of the tunnel segment strengthened by in situ spraying mortar increased significantly. The ultimate bearing capacity of the strengthened structure is 10% higher than that of the unstrengthened structure. The advantages and disadvantages of in the situ spraying-mortar strengthening method are analyzed in comparison with the internal-tension steel-ring strengthening method.
A large number of drainage pipes and canals in China have been in disrepair for a long time and there have been problems such as leakage and corrosion. In response to these problems, this paper studies a non-excavation technology for repairing the arched canal structure—the in-situ spraying method. To study the influence of the original canal structure on the mechanical characteristics of the lining structure by in-situ spraying and the restraint effect on the lining structure, a field model test with a similar ratio of 1:2 was conducted in the field test pit. By conducting four stages of three-point concentrated load loading tests, the mechanical characteristics of the lining structure were investigated to reveal the influence of the canal structure on the force of the lining structure. The test results show that: the maximum crack width of the newly added lining structure is 0.27 mm and the normal service ultimate bearing capacity of the arched structure repaired by H-70 reaches 150 kN; comparing the loading test and the numerical simulation results, the difference between the two vault displacement results is 4.65% and the results are relatively consistent. The displacement of the bottom of the lining structure is small and the participation of the bottom plate is small, while the displacement of the upper arch structure of the lining is significantly larger than the lateral displacement, indicating that the canal structure can effectively limit the lateral displacement of the newly added lining and that the canal structure is greatly reduced. The bending moment of the lining structure is improved and the restraint effect on the arch foot is more obvious. This paper proposes the use of H-70 to repair arched canal structures by the in-situ spraying method and seeks to prove the feasibility of this method and fill the gap of research in this area. This paper provides the structural design basis and experimental knowledge for the construction of the repair method, which has important practical significance for the pipeline repair project in the future.