Each printing method and the materials used for prototype construction have distinct advantages and drawbacks. A large part of the 3D printer producers indicates high printing accuracy (positioning accuracies from 100 μm up to 1 μm and layer thickness from 100 μm tо 5 μm). In the process of layers deposition, the material is softened, melted or irradiated with a certain light source to polymerize. Thus, during the printing process, the volume of the materials is changing causing shrinking or expansion which often leads to the occurrence of precision errors in the prototype as opposed to the digital model. This phenomenon leads to distortions of the printed object known as a curling effect. Certain chemical compounds are added by the producers to multiple materials in order to enhance their mechanical and technological properties. However, this often results in changes of some printing parameters influencing the precision and quality of the manufactured object. The aim of the particular study is to establish the allowances with regard to the accuracy during manufacturing precise objects used in micro technologies as well as the necessary adjustments in dimensions because of the shrinkage and the positioning of the SLA 3D printed parts from photopolymer material.
Surface texturing is one of the most effective approaches to modifying the surface to improve many properties: tribological, corrosion resistance, microhardness and others characteristics of a number of engineering materials. Among the surface texturing techniques developed in recent years, the most widely used method is the laser surface texturing method (LST) due to its high flexibility, superior texturing accuracy and good process controllability and reproducibility. With its rapid development, LST has attracted considerable attention in various industries such as automotive, biomedical and aerospace. The present study considers the changes in roughness in different modes of laser texturing of stainless steel specimens 304. The effects and role of individual laser parameters on the change in roughness are analyzed as a main characteristic of the surface properties of the processed material. Heating and its surface melting is one of the studied effects and its role in changing the roughness. The focus of the study is on the process of laser–material interaction as a function of absorbed energy density, pulse frequency, scan rate, and overlap coefficients leading to different effects of LST parameters. It has been found that increasing the energy density, accompanied by a decrease in the frequency and speed of scanning, can increase the surface roughness.
26 October 2018 in IOP Conference Series: Materials Science and Engineering
The metallic implants represent a major class of the hard tissue replacement materials. In order to enhance the surface properties of the titanium alloys multicomponent coatings containing ceramic phases are employed to improve the tribological performance, corrosion resistance and biocompatibility. The mechanical properties (elastic modulus, necking region, loss of adhesion) of arc PVD TiN and TiN/TiO2 coatings deposited on unalloyed Ti (99 wt. %) foil were examined by nanoindentation, uniaxial tensile test while applying a new approach - using thermal imaging camera during the test. The hardness of the TiN coating reached values of 9649 MPa and 67 GPa, while that of the TiN/TiO2 was lowered down to 8774 MPa and 58.5 GPa which low values are closer to that of the cortical bone. The mechanical behavior of TiN/TiO2 coated material characterized it as a more plastic system indicating a good deformability while the TiN displayed more fragile behavior. There were no signs of loss of adhesion or loss of coating integrity up to maximum load for all tested TiN and TiN/TiO2 coated samples. The thermal analysis proves that the coated samples show lower thermal conductivity, which is very important for the performance of an endosseous dental implant for example.
The aim of this research is to achieve a high-quality and long-lasting laser marking of ammunition, which is of interest to the defense industry. The study is about the effects of speed, raster pitch and power on the roughness and microhardness of the marked areas of copper samples. The experiments were carried out with a fiber laser and a copper bromide laser—modern lasers widely used in industrial production. Laser power, scan speed and raster step were varied to determine their effects on the resulting microhardness and surface roughness. The lasers operate in different wavelength ranges, with the optical laser operating at 1064 nm in the near-infrared region and the copper bromide laser at 511 nm and 578 nm in the visible region, allowing the influence of wavelengths on the process to be investigated. The roughness and microhardness velocity dependence for three powers and two pulse durations for the fiber laser were obtained from the experimental data. The dependence of roughness and microhardness on the raster step for both types of lasers was also demonstrated.