Green liquid hydrogen (LH2) could play an essential role as a zero-carbon aircraft fuel to reach long-term sustainable aviation. Excluding challenges such as electrolysis, transportation and use of renewable energy in setting up hydrogen (H₂) fuel infrastructure, this paper investigates the interface between refueling systems and aircraft, and the impacts on fuel distribution at the airport. Furthermore, it provides an overview of key technology design decisions for LH2 refueling procedures and their effects on the turnaround times as well as on aircraft design. Based on a comparison to Jet A-1 refueling, new LH2 refueling procedures are described and evaluated. Process steps under consideration are connecting/disconnecting, purging, chill-down, and refueling. The actual refueling flow of LH2 is limited to a simplified Reynolds term of v · d = 2.35 m²/s. A mass flow rate of 20 kg/s is reached with an inner hose diameter of 152.4 mm. The previous and subsequent processes (without refueling) require 9 min with purging and 6 min without purging. For the assessment of impacts on LH2 aircraft operation, process changes on the level of ground support equipment are compared to current procedures with Jet A-1. The technical challenges at the airport for refueling trucks as well as pipeline systems and dispensers are presented. In addition to the technological solutions, explosion protection as applicable safety regulations are analyzed, and the overall refueling process is validated. The thermodynamic properties of LH2 as a real, compressible fluid are considered to derive implications for airport-side infrastructure. The advantages and disadvantages of a subcooled liquid are evaluated, and cost impacts are elaborated. Behind the airport storage tank, LH2 must be cooled to at least 19K to prevent two-phase phenomena and a mass flow reduction during distribution. Implications on LH2 aircraft design are investigated by understanding the thermodynamic properties, including calculation methods for the aircraft tank volume, and problems such as cavitation and two-phase flows. In conclusion, the work presented shows that LH2 refueling procedure is feasible, compliant with the applicable explosion protection standards and hence does not impact the turnaround procedure. A turnaround time comparison shows that refueling with LH2 in most cases takes less time than with Jet A-1. The turnaround at the airport can be performed by a fuel truck or a pipeline dispenser system without generating direct losses, i.e., venting to the atmosphere.

The aviation industry is under increasing pressure to enhance sustainability by improving energy efficiency and reducing climate impact. A promising approach is to reduce aerodynamic drag using laminar flow technologies, particularly Natural Laminar Flow (NLF) and Hybrid Laminar Flow Control (HLFC). Previous research has primarily focused on aerodynamic performance, often considering only one technology at a time, using simplified HLFC system design models, and targeting long-range aircraft. This study adopts a more holistic approach by conducting a conceptual design of a short-medium range (SMR) aircraft equipped with both NLF and HLFC. The technologies are applied to the wing and empennage, with detailed HLFC system modelling integrated into the conceptual design process using established methods. A failure analysis is also performed to assess the performance impact of potential malfunctions. Results indicate that combining NLF and HLFC can reduce fuel consumption by 5.9% on the design mission compared to a fully turbulent reference aircraft. Moreover, selectively applying the technologies to specific components enhances fuel savings while reducing system complexity. These findings demonstrate the potential of laminar flow technologies to improve fuel efficiency in SMR aircraft and highlight the importance of integrated aerodynamic and systems-level evaluation.

New propulsion technologies not only allow reducing the climate effect of aircraft, but also enable new architectures and integration options. To make use of this increased design space variety, new design methods need to be developed. In this work, an existing design process for CS-23 hydrogen-electric aircraft is expanded with the capability to design various powertrain options. These methods are used to evaluate the designs of two different concepts for small commuter aircraft with centralized and distributed fuel cell (FC) systems, respectively. The results show that the overall mass and performance of both concepts are very similar. However, the concept with distributed FC systems has a lower energy consumption, better FC cooling, and improved maintainability. Thus, the distributed concept is chosen. The final design has the powertrain components distributed among 10 engine pods. To transport nine passengers over 600 km without exceeding the targeted Maximum Take-off Mass (MTOM) of 5700 kg, the propulsion system’s power-to-weight ratio needs to be improved by 1.2% from the current technology level.