The obtainment of new materials with distinct properties by mixing two or more polymers is a potential strategy in sustainable packaging research. In the present work, a blend of cellulose acetate (CA) and zein (60:40 wt/wt CA:zein) was manufactured by adding glycerol or tributyrin as plasticizers (30% wt/wt), and garlic essential oil (GEO), complexed (IC) or not with β-cyclodextrin (βCD), to produce active packaging. Blends plasticized with tributyrin exhibited a more homogeneous surface than those containing glycerol, which showed major defects. The blends underperformed compared with the CA films regarding mechanical properties and water vapor permeability. The presence of IC also impaired the films’ performance. However, the blends were more flexible than zein brittle films. The films added with GEO presented in vitro activity against Listeria innocua and Staphylococcus aureus. The IC addition into films, however, did not ensure antibacterial action, albeit that IC, when tested alone, showed activity against both bacteria. These findings suggest that the mixture of CA and plasticizers could increase the range of application of zein as a sustainable packaging component, while essential oils act as a natural bioactive to produce active packaging.

The diversity of species in Amazonia is exceptionally vast and unique, and it is of great interest for industry sectors to explore the potential of derivatives with functional properties for packaging applications. This study proposes the functionalization of cellulose micro/nanofibril (MFC/NFC) suspensions from Heteropsis flexuosa with andiroba oil to produce films with packaging potential. MFC/NFC was produced by using mechanical fibrillation from suspensions of H. flexuosa fibers. Proportions of 1, 3, and 5% of andiroba oil were added to make films with concentrations of 1% (m/m). Suspensions with andiroba oil provided greater viscosity, with changes in the physical properties of the films. Functionalization with andiroba oil provided films with lower degradation in water, greater contact angle, and lower wettability despite high permeability to water vapor. The films with 1% andiroba oil showed a hydrophobic characteristic (contact angle > 90°) and greater puncture resistance (6.70 N mm⁻¹). Films with 3% oil showed a more transparent appearance and high biodegradation, while 1% oil generated more opaque films with a higher thermal degradation temperature and high antioxidant activity. It was concluded that films produced from H. flexuosa fibers functionalized with andiroba oil showed packaging potential for light, low-moisture products due to their adequate thermal and barrier characteristics.