In this article, we introduce a vibration-powered sensing node (ViPSN), a programmable Internet-of-Things (IoT) platform for the development of vibration-powered or motion-powered sensing and transmitting systems. It leverages the exploitation and utilization of ambient vibration energy by using a piezoelectric transducer. The roles and relations of six necessary modules, including energy generation unit (EGU), energy transduction unit (ETU), energy enhancement unit (EEU), energy management unit (EMU), energy user unit (EUU), and edge demonstration unit (EDU) are discussed in detail. In particular, an enhanced EMU is proposed by making necessary complements to an extensively used off-the-shelf integrated circuit (IC) solution for piezoelectric transducers. It provides more comprehensive energy storage indicating signals, such that the sensing, computing, and transmitting tasks can be carried out more robustly by keeping a good awareness of the remaining energy. Owing to the enhanced EMU design, vibration energy in various forms, such as intermittent and transient ones, can be more effectively harvested and utilized. The performance of ViPSN is evaluated, in terms of its lifetime and Quality of Service (QoS), under different vibration scenarios. The inclusive design and affiliated opensource project of ViPSN help build a new ecosystem for the research and development of vibration- or motion-powered IoT systems.
A considerable amount of ambient vibration energy spreads over an ultra-low frequency spectrum. However, conventional resonant-type linear energy harvesters usually operate within high and narrow frequency bands, which cannot match the frequencies of many vibration sources. If the excitation frequency deviates a bit from the natural frequency of an energy harvester, the energy harvesting performance will deteriorate drastically. Because of the ultra-low frequency characteristic, it is challenging to reliably harvest energy from the ambient vibrations. To address this mismatching issue, the ultra-low frequency ambient vibrations are converted into high-frequency oscillations using certain mechanical mechanisms, which are termed frequency up-conversion techniques. This paper reviews the existing approaches that can realize frequency up-conversion for enhancing energy harvesting from low-frequency vibration sources. According to their working mechanisms, the existing methods are classified into three categories: impact-based, plucking-based, and snap-through-based approaches. The working principles of the three approaches are explained in detail. Representative designs from all categories are reviewed. This overview on the state-of-the-art frequency up-conversion technology would guide the better design of future kinetic energy harvesting systems.
The emerging energy harvesting technology facilitates the development of ubiquitous and everlasting battery-free motion detectors. This article introduces a robust design of the transient-motion-powered motion detector, which is called ViPSN-pluck. “ViPSN” is the acronym for the vibration-powered sensing node while “pluck” stands for the plucking-motion energy harvester. By using a piezo-magneto-elastic structure, ViPSN-pluck can efficiently harvest energy from a transient motion. By properly making good use of this tiny harvested energy, ViPSN-pluck can effectively carry out motion detection and Bluetooth low-energy (BLE) wireless communication. Given the concurrency of mechanical potential energy precharging and motion detection, the transient-motion plucking energy harvester used in ViPSN-pluck has the merit of high energy reliability. This unique feature is unprecedented in the solar and radio-frequency (RF) energy harvesting cases, which might suffer from energy outages under fluctuating irradiance or RF signal strength, respectively. The working principle of ViPSN-pluck, in particular, the dynamic characteristics of the plucking energy harvester and the energy matching between generation and utilization, are discussed in detail to demonstrate the robustness in operation. The cyber-electromechanical synergy among the mechanical dynamics, power conditioning circuit, and low-power embedded system is highlighted. The design methodology of ViPSN-pluck provides a valuable reference for the developments of future motion-powered Internet of Things devices.
Wearable devices developed with flexible electronics have great potential applications for human health monitoring and motion sensing. Although material softness and structural flexibility provide a deformable human–machine interface to adapt to joint bending or tissue stretching/compression, flexible sensors are inconvenient in practical uses as they usually require calibration every time they are installed. This article presents an approach to design and fabricate a flexible curvature sensor to measure human articular movements for amphibious applications. This flexible sensor employs the capacitive sensing principle, where the dielectric layer and electrodes are made from the polyurethane resin and eutectic gallium-indium (EGaIn) liquid metal; and the fabrication process is implemented with shape deposition molding for batch production. The sensing method for articular rotation angles employs the Euler beam model to make the sensor reusable after one-time calibration by compensating for the unpredicted manual installation error. The illustrative application to ankle sensing in amphibious gaits shows that the root-mean-square error is within 5° for different walking speeds (0.7–1.1 m/s) in treadmill tests and the maximum error is within 3° for underwater sensing with quasi-static measurements. It is expected that the proposed waterproof flexible sensor can push the boundaries of wearable robotics, human locomotion, as well as their related applications.
Vibration energy harvesters have been widely investigated to supply sustainable power for devices in the Internet of Things (IoT). Despite the advances in vibration energy harvesters, there still remain challenges in the design and optimization of energy harvesters to meet the increasing power demand of long-range IoT applications. In this paper, an auxetic piezoelectric energy harvester with tapered thickness (TAEH) is proposed to improve the efficiency of energy harvesting by achieving the uniform stress and high average stress. Compared with traditional auxetic piezoelectric energy harvester with uniform thickness (UAEH), the stress distribution with tapered thickness is more uniform, which can contribute to a higher power output with lower maximum stress. Furthermore, the multi-objective optimization is used to further improve the average stress values without increasing the maximum stress, thus increasing the energy output. Finite element analysis is performed to validate the performance of the energy harvesters. In the experimental validation, it is found that with the tapered thickness introduced to the auxetic energy harvester, the maximum power output and power density of TAEH can be increased by 212.84% and 279.08%, respectively, compared with UAEH. After the optimization, these two indices of the optimized TAEH (OTAEH) are further increased by 24.32% and 27.59%, respectively. Specifically, a high power density of 0.148 mW/g is achieved in the OTAEH, indicating its high vibration energy harvesting performance with lightweight. Finally, it is demonstrated that the OTAEH can generate more than 40.94 mJ within 27.6 s to successfully power an IoT device for temperature sensing and long-range data transmission.
10 November 2023 in Mechanical Systems and Signal Processing