On the basis of reiterating the concept of grain boundary engineering (GBE), the recent progress in the theoretical models and mechanisms of twin-related GBE optimization and its effect on the mechanical properties is systematically summarized in this review. First, several important GBE-quantifying parameters are introduced, e.g., the fraction of special grain boundaries (GBs), the distribution of triple-junctions, and the ratio of twin-related domain size to grain size. Subsequently, some theoretical models for the GBE optimization in face-centered cubic (FCC) metals are sketched, with a focus on the model of “twin cluster growth” by summarizing the in-situ and quasi-in-situ observations on the evolution of grain boundary character distribution during the thermal-mechanical process. Finally, some case studies are presented on the applications of twin-related GBE in improving the various mechanical properties of FCC metals, involving room-temperature tensile ductility, high-temperature strength-ductility match, creep resistance, and fatigue properties. It has been well recognized that the mechanical properties of FCC materials could be obviously improved by a GBE treatment, especially at high temperatures or under high cyclic loads; under these circumstances, the materials are prone to intergranular cracking. In short, GBE has tremendous potential for improving the mechanical properties of FCC metallic materials, and it is a feasible method for designing high-performance metallic materials.

The uniaxial tensile behaviors of Fe-19Cr-16Mn-2Mo-0.49N and Fe-18Cr-16Mn-2Mo-0.85N high-nitrogen and nickel-free austenitic stainless steels at two strain rates of 10⁻² s⁻¹ and 10⁻⁴ s⁻¹ were comparatively investigated. The related deformation microstructure was characterized and fracture mechanism was analyzed. The results show that the nitrogen content and strain rate both have significant effects on the tensile properties of the tested steels. As the strain rate is the same, the tested steel containing a higher nitrogen content has higher R_m and R_p0.2. However, R_m is higher at a lower strain rate and R_p0.2 is higher at a higher strain rate in the case of the same nitrogen content. The tested steel with a lower nitrogen content (0.49 wt.%N) tensioned at a lower strain rate of 10⁻⁴ s⁻¹ obtains the highest elongation, while the tested steel with a higher nitrogen content (0.85 wt.%N) tensioned at a higher strain rate of 10⁻² s⁻¹ has the lowest elongation. The tensile plastic deformation is mainly governed by slip and twinning, affected jointly by stacking fault energy and short-range order. Dislocation slip featured by planar slip bands and twin-like bands is the main deformation structure in the tested steel containing a higher nitrogen content (0.85 wt.%N) tensioned at a lower strain rate of 10⁻⁴ s⁻¹, whereas twinning deformation becomes more prominent with decreasing nitrogen content and increasing strain rate.

Tensile and low-cycle fatigue tests of high-strength compacted graphite cast iron (CGI, RuT450) were carried out at 25 °C, 400 °C, and 500 °C, respectively. The results show that with the increase in temperature, the tensile strength decreases slowly and then decreases rapidly. The fatigue life decreases, and the life reduction increases at high temperature and high strain amplitude. The oxide layer appears around the graphite and cracks at high temperature, and the dependence of crack propagation on ferrite gradually decreases. With the increase in strain amplitude, the initial cyclic stress of compacted graphite cast iron increases at three temperatures, and the cyclic hardening phenomenon is obvious. The fatigue life prediction method based on the energy method and damage mechanism for compacted graphite cast iron is summarized and proposed after comparing and analyzing a large amount of fatigue data.