The accuracy of the material parameter settings directly affects the reliability of the results of the discrete element method simulation. It is necessary to calibrate the relevant parameters to obtain accurate discrete element simulation results when separating the cotton stalk particles from the residual film after crushing. The repose angle of the chopped cotton stalk particles was used as the response value to calibrate the contact parameters between particles. Physical tests measured the intrinsic particle and contact parameters between the cotton stalk particles and the contact material, which provided data for the simulation tests. According to the biological structure characteristics of cotton stalk, the discrete element method model of cotton stalk particles was constructed by bonding the elements of nonequal-diameter basic particles. Based on the response surface methodology, the stacking test of particles was simulated. The response model between the contact parameters and repose angle was established, and the effect law of the single-factor terms and interaction terms on the repose angle was analyzed. The optimal combination of contact parameters was obtained through the single-objective and multi-variable optimization methods. Finally, the contact parameter combination was verified by a simulation test of the repose angle. The results showed that the average relative error of the repose angle between the simulation test and the physical test was 1.04%, which verified the accuracy of the calibrated contact parameters and the reliability of the simulation test. These parameters provide a basis for the discrete element simulation study of cotton stalk motion in the separation process of cotton stalks and residual film and the subsequent gas–solid coupling simulation research.

Calibration and test of the contact parameters for chopped cotton stems based on discrete element method

To solve the problem of increased grain impurity rate and grain loss rate caused by clogging of sieve holes during the cleaning process of ratooning rice, a spiral step cleaning device was designed, which disturbed the flow field at the sieve holes through vortex in the slot and disrupted the force balance of the blockages at the sieve holes. The device mainly includes a cleaning separation core and a cleaning separation core shell. Firstly, the main parameters of the cleaning separation core were determined, and the critical shear airflow velocity was obtained through theoretical analysis. Through energy loss analysis, the fan wind speed was determined to be 11.5 m/s. Secondly, the CFD-DEM coupling method was used to analyze the flow patterns inside the slot and the movement patterns of blockages on the sieve surface, confirming the effectiveness of vortex guided blockage removal. Finally, a prototype was designed and built for testing, and the results showed that when the wind speed of the fan was 11.5 m/s, the grain impurity rate was 1.35%, the grain loss rate was 2.13%, and the average sieve blockage rate was ≤0.1%. All indicators were better than traditional cleaning devices and could meet the cleaning requirements. During the continuous operation of the spiral step cleaning device, performance indicators such as sieve hole blockage rate remained basically unchanged.

The restitution coefficient (RC) of cotton stalks is an important elementary physical parameter that is required to establish the crushing mechanical model and research the film residue separation machinery. In this study, the calculation method of restitution coefficient considering the rotation motion of stalk-shaped agricultural materials was derived based on the principle of kinematics and the energy restitution coefficient method, and a test bench for measuring the RC was designed and built. The effects of collision material, moisture content, length, diameter, release height, and collision angle respectively on the RC were investigated by single-factor experiments and orthogonal experiments, and the regression models between influence factors and the RC were established. The results showed that Q235 showed the highest value of the RC, and it was followed by cotton stalks and soil lumps, sequentially. The RC of cotton stalks decreased with the increase of moisture content and diameter, while it increased at first and then decreased with the increase of length. As the release height was less than 500 mm, the RC increased with the increased release height. As the collision angle was less than 40°, the RC showed a linear increasing trend. The significance of the effects of factors on RC decreased with the following sequence: collision angle, length, release height, diameter, and moisture content. Length, collision angle, and release height were extremely significant. The contrast test results showed that the values based on Newton’s restitution coefficient method were smaller than that based on the energy restitution coefficient method. The verification test showed that the predicted rebound height of cotton stalks calculated based on the energy restitution coefficient method was closer to the actual rebound height, and the relative error was less than 5%. Keywords: high-speed camera technology, cotton stalk, collision, restitution coefficient, determination test DOI: 10.25165/j.ijabe.20221504.6370 Citation: Zhang B C, Chen X G, Liang R Q, Li J L, Wang X Z, Meng H W, et al. Cotton stalk restitution coefficient determination tests based on the binocular high-speed camera technology. Int J Agric & Biol Eng, 2022; 15(4): 181–189.

The influence of the variation in water content, sampling location and loading speed on the shearing and across-compression mechanical characteristics of dwarf-dense-early major cotton variety stalks was analysed. The second-order response models of the factors vs. the maximum shear force and...

Due to the lack of accurate discrete element simulation model parameters in the design optimization process of key agricultural machinery components in the whole mechanization technology system of cotton generation, the optimization and improvement of the machine is restricted to a certain extent. Taking a cotton rootstalk–soil mixture at harvest stage in a Xinjiang cotton field as the research object, the discrete element simulation model of a cotton rootstalk–soil mixture was constructed, and the contact parameters of discrete element simulation were calibrated by combining simulation analysis with a physical test. The discrete element significant-influence parameters of cotton rootstalk–soil mixture were screened by Placket–Burman test, and the optimal range of significant-influence parameters was determined by the steepest climbing test. According to the principle of Box–Behnken test, the quadratic regression model of repose angle and significant parameters was established with repose angle as the response value. Taking the actual repose angle as the target, the Design-Expert software was used to optimize the parameters with significant influence and obtain the optimal combination of parameters. The optimal parameter combination was compared and verified by simulation experiments. The relative error between the simulated repose angle and the physical test was 2.36%. The results showed that the calibrated parameters were true and reliable, which could provide a theoretical reference for the discrete element simulation of cotton rootstalk–soil mixture in a Xinjiang cotton field.