Interest in the use of natural fibres as an alternative for artificial fibres in polymer composite manufacturing is increasing for various engineering applications. Their suitability for use in outdoor environments should be demonstrated due to their perceived hydrophilic behaviour. This study investigated the water absorption behaviour of hybrid flax fibre-reinforced epoxy composites with 0%, 0.5%, 1% and 1.5% graphene by weight that were immersed in water for 1000, 2000, and 3000 h. The flexural and interlaminar shear strength before and after immersion in water was then evaluated. The results showed that graphene nanoparticles improved the mechanical properties of the composites. The moisture absorption process of hybrid natural fibre composites followed the Fickian law, whereas the addition of graphene significantly reduced the moisture absorption and moisture diffusion, especially for hybrid composites with 1.5% graphene. However, the flexural and ILSS properties of the composites with and without graphene decreased with the increase in the exposure duration. The flexural strength of hybrid composites with 0%, 0.5%, 1% and 1.5% graphene decreased by 32%, 11%, 17.5% and 13.4%, respectively, after exposure for 3000 h. For inter-laminar shear strength at the same conditioning of 3000 h, hybrid composites with 0.5%, 1% and 1.5% graphene also decreased by 13.2%, 21% and 17.5%, respectively, compared to the dry composite’s strength. The specimens with 0.5% graphene showed the lowest reduction in strength for both the flexural and interlaminar tests, due to good filler dispersion in the matrix, but all of them were still higher than that of flax fibre composites. Scanning electron microscope observations showed a reduction in voids in the composite matrix after the introduction of graphene, resulting in reduced moisture absorption and moisture diffusion.

Natural fibers are now becoming widely adopted as reinforcements for polymer matrices to produce biodegradable and renewable composites. These natural composites have mechanical properties acceptable for use in many industrial and structural applications under ambient temperatures. However, there is still limited understanding regarding the mechanical performance of natural fiber composites when exposed to in-service elevated temperatures. Moreover, nanoparticle additives are widely utilized in reinforced composites as they can enhance mechanical, thermal, and physical performance. Therefore, this research extensively investigates the interlaminar shear strength (ILSS) and flexural properties of flax fiber composites with graphene at different weight percentages (0%, 0.5%, 1%, and 1.5%) and exposed to in-service elevated temperatures (20, 40, 60, 80, and 100 °C). Mechanical tests were conducted followed by microscopic observations to analyze the interphase between the flax fibers and epoxy resin. The results showed that a significant improvement in flexural strength, modulus, and interlaminar shear strength of the composites was achieved by adding 0.5% of graphene. Increasing the graphene to 1.0% and 1.5% gradually decreased the enhancement in the flexural and ILSS strength. SEM observations showed that voids caused by filler agglomeration were increasingly formed in the natural fiber reinforced composites with the increase in graphene addition.