Purpose: The purpose of this paper is to study the 100 percent pure cotton and 50:50 cotton and regenerated fibers (tencel, modal, bamboo, viscose) blends. The blends of regenerated fibers with cotton are studied so as to replace 100 percent cotton fabrics with the cotton blends as cotton cannot fulfill the demand of clothing due to the increasing population. Design/methodology/approach: In order to conduct this study, cotton, as natural cellulose fiber, was used. Regenerated fibers include viscose, tencel, modal and bamboo. Five yarn samples of Ne 30/1 of 100 percent cotton and blends (50:50) of cotton with tencel, modal, bamboo and viscose fibers were produced. The blending was done in the Blow-room, and yarn samples were produced by employing the ring spinning technique. Plain woven fabrics samples with Ends (76) and Picks (68) per inch of 120 gsm were prepared. The fabric samples were tested for mechanical (warp and weft tensile and tear strengths) and comfort properties (air permeability, moisture management and thermal resistance). Findings: Cotton:tencel fabric has the excellent mechanical (tensile and tear strength) as well as comfort properties (air permeability, moisture management and thermal resistance). It means that the most suitable blend that cotton can make with the regenerated fibers is the tencel. Therefore, to have more comfortable fabrics, the fabrics which are being made by 100 percent cotton can be replaced with the cotton:tencel. Originality/value: To the authors’ information, no study has been reported in which all the regenerated fibers blended with cotton were studied. Hence, the aim of this work is to study the mechanical and comfort properties of the regenerated fibers (modal, tencel, viscose and bamboo) blended with cotton. The blends of cotton with regenerated fibers might replace 100 percent cotton in clothing applications as cotton cannot fulfill the increasing demanding of clothing.

Fine cotton fabrics are extremely popular for ladies’ summer apparel in the Sub-continent, the Middle East and those parts of the world which are known for hot and humid summer seasons. The purpose of this study was to investigate the mechanical, comfort, and hand properties of fine cotton fabrics by systematically varying the fabric cover factor using two of the most commonly used yarn counts. After undergoing the same pre-treatment processes, fabric test results revealed improvement in fabric wrinkle recovery, smoothness, and resilience with increase in cover factor values from 21 to 26, while deterioration in fabric tear strength, air permeability, moisture management capability, drapability, and softness. It was also revealed that when fabric tear strength and resilience is a priority, production of a specific cover-factor fabric with coarser yarn count gives better results, whereas for better wrinkle recovery, drapability, smoothness, softness, moisture management capability, and air permeability, production of the same cover-factor fabric with finer yarns gives more desirable results.

Owing to increased environmental awareness and the implementation of stringent governmental regulations, the demand for the valorization of natural fibers has increased in recent years. Sugarcane bagasse after juice extraction could be a potential source of natural fibers to be used in textile applications. In this paper, sugarcane bagasse is converted to textile fibers. Sugarcane fibers are extracted through alkali and H₂O₂ treatment with varying concentrations (6, 10, 14) g/L and (8, 12, 16) g/L, respectively. To soften the fibers for textile use, extracted fibers were post-treated with a constant ratio of silicone softener (50 g/L). Treatment of sugarcane fibers with varying concentrations of alkali–H₂O₂ significantly influenced the fiber surface morphology. Furthermore, an increase in the crystallinity of extracted fibers was observed, whereas a reduction in fiber linear density from 54.82 tex to 45.13 tex as well as moisture regain (6.1% to 5.1%) was observed as the ratio of alkali–H₂O₂ treatment was increased. A notable improvement in overall mechanical strength was achieved upon alkali–H₂O₂ treatment, but at a higher concentration (conc.) there was a loss of mechanical strength, and the torsional and flexural rigidity also increased significantly. Based on the results, sugarcane fibers treated with 10 g/L NaOH, 12 g/L H₂O₂ and 50 g/L silicone softener showed the most optimum results. These sustainable fibers have the potential to be used in textile applications due to their enhanced softness, optimum moisture regain, and better mechanical properties.

Rotor speed and twist per metres (tpm) are two key parameters in open-end rotor spinning of cotton yarns. High spinning productivity can be obtained by keeping the rotor speed high and twist level as low as possible. However, too high rotor speed may result in yarn imperfections and too low twist level may result in lower tenacity yarns. This study aimed at optimising the multiple yarn characteristics in open-end rotor spinning using the Taguchi method and the grey relational analysis. Cotton yarn samples of 30 tex were produced on rotor spinning machine with different twist levels (i.e. 500, 550, 600 and 700 tpm) at different rotor speeds (i.e. 70,000, 80,000, 90,000 and 100,000 rpm) according to the Taguchi design of experiment. Optimal spinning process parameters were determined using the grey relational grade as the performance index. It was concluded that for the cotton fibres and yarn count used in this study, optimum properties of the yarns could be obtained at 90,000 rpm rotor speed and 700 tpm.

Stainless-steel fibre hybrid spun yarns are becoming increasingly popular due to their wide range of applications. In this aspect, the cost-effective and scalable processing of such yarns is highly important. Stainless-steel staple fibres are relatively heavier and weaker compared to conventional textile fibres. As a result, the staple spinning processing of these fibres showing higher tensile strength and productivity both at the same time is quite challenging. In this manuscript, we explored a number of spinning techniques to find the optimised method of producing low-twist and high-strength stainless-steel fibre hybrid spun yarns offering the advantage of both quality and productivity. Conventional ring spinning, folding and twisting, and advanced ring spinning techniques (ARSTs) such as pneumatic compact ring spinning and pneumatic compact SIRO spinning were employed in this study. Additionally, the plain and SIRO yarns were produced in two forms using the compact spinning method, one with pneumatic suction active (compact plain, compact SIRO) and other with pneumatic suction inactive (noncompact plain, noncompact SIRO). The tensile properties of yarns were tested and analysed. The results reveal that the tensile properties of conventional ring-spun and plied yarns can be enhanced to some extent by increasing the twist coefficient (TC) and the number of yarn plies, respectively. In contrast, by finding optimised spinning parameters, a substantially higher tensile strength (up to 16%) of yarns, produced at ARSTs, was observed even at the minimum level of TC used in experiments. The findings of the study are extremely valuable in terms of scaling up the production of high-quality metallic fibre hybrid spun yarns at a higher productivity level.

Purpose: In the field of knitwear, dimensional stability is assumed as a critical problem that affects the quality and salability of a product. Although much work has been done in this area with a focus on the factors affecting fabric shrinkage, however, there is a lack of work on knitwears with respect to their dimensional stability. The purpose of this paper is to investigate the impact of stitching parameters and wash types on the dimensional properties of knitwear. Design/methodology/approach: The crew-neck t-shirts were prepared by using pique knitted fabrics. Different sewing and finishing parameters were used that include stitch density, stitch type, stitching thread and wash type. The critical measurements of the selected garment are taken as output variables which are body width, sleeve length, body length and across shoulder. After laundering process, shrinkage percentage was calculated by using before-wash and after-wash measurements. Findings: This study shows that the stitching parameters affect significantly on knitwear’s shrinkage. Thus, when patterns are being developed for the cutting of fabric, expected shrinkage, known as residual shrinkage, must be considered to avoid unexpected changes in garment shape. Originality/value: This research will be useful for knitwear manufacturing industry.