The handling of rice husk ash (RHA) has been raising environmental concerns, which led to the consideration of incorporating RHA in aluminum metal matrix composite fabrication. Due to the high silicon dioxide content of RHA, it can assist in enhancing both the properties and functionality of pure aluminum. In this research, the fabrication of aluminum metal matrix composite was carried out by utilizing different compositions of RHA, including weight fractions of 10 wt.%, 15 wt.%, and 20 wt.% via a powder metallurgy approach. The element powders, including aluminum and RHA, and magnesium stearate as a binder, were mixed, compacted, and sintered to attain a composite sample in the form of a pellet. The pellet was then characterized using field emission scanning electron microscopy (FESEM-EDX) to identify the pore structure and size for each RHA composition. The samples were also mechanically tested via Archimedes’ Principle and Brazilian Testing to identify their density, porosity, and tensile strength, respectively. The total porosity of RHA-15 wt.% was found to be the highest at 19.19%, yet with the highest tensile strength at 5.19 MPa due to its low open porosity at 4.65%. In contrast, the total porosity of RHA-20 wt.% was found to be slightly lower at 15.38%, with the highest open porosity at 6.95%, which reduced its tensile strength to 5.10 MPa, therefore indicating that reducing open porosity through controlling the composition of reinforcement tends to enhance the mechanical strength of aluminum metal matrix composites.

While texturing of workpiece surfaces to promote lubrication in metal forming has been applied for several decades, tool surface texturing is rather new. In the present paper, tool texturing is studied as a method to prevent galling. A strip reduction test was conducted with tools provided with shallow, longitudinal pockets oriented perpendicular to the sliding direction. The pockets had small angles to the workpiece surface and the distance between them were varied. The experiments reveal that the distance between pockets should be larger than the pocket width, thereby creating a topography similar to flat table mountains to avoid mechanical interlocking in the valleys; otherwise, an increase in drawing load and pick-up on the tools are observed. The textured tool surface lowers friction and improves lubrication performance, provided that the distance between pockets is 2–4 times larger than the pocket width. Larger drawing speed facilitates escape of the entrapped lubricant in the pockets. Testing with low-to-medium viscosity oils leads to a low sheet roughness on the plateaus, but also local workpiece material pick-up on the tool plateaus. Large lubricant viscosity results in higher sheet plateau roughness, but also prevents pick-up and galling.

The effects of alkali treatment on the mechanical properties, void contents and morphological of Pennisetum purpureum /glass-reinforced epoxy hybrid composites were studied. The composites were produced using the vacuum infusion method. Pennisetum purpureum fibres were treated with 5 and 10% dilute sodium hydroxide (NaOH) solution for 6 h. The epoxy resin was mixed with either the treated or untreated Pennisetum purpureum /glass fibres to a ratio of 70:30 (by volume). Tensile and flexural tests were performed on the composites in accordance with ASTM D638 and ASTM D790, respectively. The hybrid composites that contained 5% NaOH-treated Pennisetum purpureum fibres exhibited the greatest tensile and flexural strengths with lower void contents. Field-emission scanning electron microscopy fractography supported the findings showing lesser voids and fibre pull-outs suggesting good interfacial bonding between the matrix and reinforcement. The reduced of the void contents is suspected due to the reduced hemicellulose content within the treated Pennisetum purpureum fibre.