Interlaminar corrosion (ILC) poses a severe threat to stratified conductors which are broadly employed in engineering fields including aerospace, energy, etc. Therefore, for the pressing concern regarding the safety and integrity of stratified conductors, it is imperative to non-intrusively and quantitatively interrogate ILC via non-destructive evaluation techniques. In this paper, pulse-modulation eddy current (PMEC) for imaging and assessment of ILC is intensively investigated through theoretical simulations and experiments. A semi-analytical model of PMEC evaluation of ILC occurring at the interlayer of two conductor layers is established based on the extended truncated region eigenfunction expansion (ETREE) along with the efficient algorithm for the numerical computation of eigenvalues for reflection coefficients of the stratified conductor under inspection. Based on theoretical investigation, PMEC evaluation of ILC in testing samples are further scrutinized by using the PMEC imaging system built up for the experimental study. The theoretical and experimental results have revealed the feasibility of PMEC for imaging and evaluation of ILC in stratified conductors.

The cladded conductor is broadly utilized in engineering fields, such as aerospace, energy, and petrochemical; however, it is vulnerable to thickness loss occurring in the clad layer and nonconductive protection coating due to abrasive and corrosive environments. Such a flaw severely undermines the integrity and safety of the mechanical structures. Therefore, evaluating the thickness loss hidden inside cladded conductors via reliable nondestructive evaluation techniques is imperative. This paper intensively investigates the pulse-modulation eddy current technique (PMEC) for the assessment of thickness loss in a cladded conductor. An analytical model of the ferrite-cored probe is established for analyzing PMEC signals and characteristics of lift-off intersection (LOI) in testing signals. Experiments are conducted for evaluation of the thickness loss in cladded conductors. An inverse scheme based on LOI for estimation of the thickness-loss depth is proposed and further verified. Through simulations and experiments, it is found that the influences of the thickness loss in the clad layer and protective coating on the PMEC signals can be decoupled in virtue of the LOI characteristics. Based on LOI, the hidden thickness loss can be efficiently evaluated without much of a reduction in accuracy by using the PMEC probe for dedicated inspection of the cladded conductor.