Clinker production is very energy-intensive and responsible for releasing climate-relevant carbon dioxide (CO2) into the atmosphere, and the exploitation of aggregate for concrete results in a reduction in natural resources. This contrasts with infrastructure development, surging urbanization, and the demand for construction materials with increasing requirements in terms of durability and strength. A possible answer to this is eco-efficient, high-performance concrete. This article illustrates basic material investigations to both, using eco-friendly cement and recycled aggregate from tunneling to produce structural concrete and inner shell concrete, showing high impermeability and durability. By replacing energy- and CO2-intensive cement types by slag-pozzolanic cement (CEM V) and using recycled aggregate, a significant contribution to environmental sustainability can be provided while still meeting the material requirements to achieve a service lifetime for the tunnel structure of up to 200 years. Results of this research show that alternative cements (CEM V), as well as processed tunnel spoil, indicate good applicability in terms of their properties. Despite the substitution of conventional clinker and conventional aggregate, the concrete shows good workability and promising durability in conjunction with adequate concrete strengths.
The efficiency of three commercial hydrophobic coatings applied on two types of sandstones was subjected to the tests of water absorption by capillarity, water absorption by complete immersion, and frost resistance. Two days of the curing time of coatings on samples were chosen for the laboratory tests. The effects of the used coatings were different (ambiguous). Two coatings proved their effectiveness and thus, relevance of their use, but different coatings were effective on each type of sandstone. The coating F showed the best efficiency for the Hořice sandstone and coating A for the Malé Skalky sandstone. The third testing coating H was ineffective on both types of sandstone. The water absorption tests by capillarity showed a loss of the coating effectiveness over time. By completely immersing the samples in water, all three coatings lost their effectiveness and the hydrophobic effects disappeared. Applied protective coatings helped to preserve the frost resistance of the Hořice sandstone when looking at the uniaxial compressive strength after 25 freeze–thaw cycles, regardless of their fading hydrophobic effect. In addition, a penetration depth test for Hořice sandstone was performed. The impregnation depth reflects the effectiveness of the coatings and confirmed the results obtained by the water absorption tests by capillarity. The findings presented in the article are also useful in practice, as Hořice sandstone will be mined and frequently used in the future as well.
Natural stone constructions for the protection of slopes, banks and riverbeds are widely used in infrastructure engineering. These structures are made of stacked natural stones, which can be placed loosely on top of each other. Additionally, their bond behavior can be improved by using concrete mortar to fill the joints between the stones. Although such structures are now widely used, there is still a need for research concerning their inner stability and the structural design of such protective stone structures. In this study, experimentally, investigations were made to determine the force transmission and the interaction between rock and concrete mortar by deriving characteristic values of the adhesion strength and friction angle at different scales. A method for the determination of shear parameters from direct shear testing is used, considering the interaction between vertical and horizontal forces in the joint. In the course of these investigations, the roughness of the rock surface was recorded using conventional visual methods using the joint roughness coefficient (JRC) as well as via laser imaging. By applying laser scanning, a theoretical roughness factor could be derived. Furthermore, the properties of the rocks of the concrete mortar (fresh and hardened concrete mortar properties as well as a durability characteristic) were investigated in detail. It could be shown that different types of concrete mortar result in different bond strengths—expressed as tensile and shear strengths—when applied to a stone surface. The roughness of the stone surface has a positive influence on the tensile and shear strength between the stone and the mortar. Based on the test results, a failure description based on the Mohr–Coulomb fracture criterion could be determined, which can be used to calculate characteristic parameters for the design of stone support bodies. It was also shown that the stone’s compressive strength is being exceeded through load due to very punctual contact areas. Moreover, concrete mortar differs significantly from conventional concrete in terms of its mechanical properties due to the on-site installation conditions, which allow no dynamic compaction.
To determine and compare the measurement uncertainty of different geological-geotechnical testing methods, numerous test locations were selected in a hard rock quarry. Measurements were carried out along two vertical measurement lines perpendicular to the mining levels of an existing exploration. Along these lines, the rock quality basically varies due to weathering (decreasing influence with increasing distance from the original ground surface), but also due to the influence of the geological-tectonic conditions on site. The mining conditions (blasting) are identical over the considered area. The rock quality was examined as follows: as field tests, the rock compressive strength was determined by means of point load test and rebound hammer, as laboratory method the Los Angeles test (standard laboratory test for the determination of the mechanical rock quality) was used to identify the impact abrasion resistance. The statistical evaluation and comparison of the results allowed conclusions to be drawn about the contribution of the individual test methods to the measurement uncertainty whereas, in practice, a priori information can be applied complementarily. It shows that the influence on the combined measurement uncertainty u of the different methods due to the geological variability in horizontal direction reaches values between 17 and 32%, whereby the rebound hammer method shows the highest values. However, the highest influences on the measurement uncertainties are a result of the vertical direction due to weathering phenomena with percentages of 55 to 70%. For the point load test, the vertical direction shows the highest significance with an influence of approximately 70%. This leads to the conclusion that a higher weathering degree of the rock mass shows an increasing effect on the measurement uncertainty which needs to be considered using a priori information in measurements.
Protecting stone on facades or exterior art works from deterioration is primarily about protecting them from rainwater. Hydrophobic coatings are widely used for this purpose. Here, two factors affecting the long-term efficiency of some coatings applied on stones were investigated: the number of coating layers and the curing time after their application. Tests of water absorption by capillarity, absorption at total immersion in water, and a visual check of the penetration depth have been carried out. The coating’s efficiency coefficient Cef was defined as the ratio of the maximum water absorption of a treated sample to an untreated one. Two commercial silicon-based coatings were applied on the highly porous Hořice sandstone alternatively. Curing times of 2 days vs. 2 weeks, and 2 coating layers vs. 3 layers were compared. The experiments showed that the coating’s efficiency is affected more by the curing time than by the number of applied coating layers. The curing time of 2 days after coating’s application is too short, but 2 weeks proved to be sufficient for both tested coatings. There was no big difference regarding the number of coating layers; two layers seem to be sufficient if a long rain-free curing time can be guaranteed.