Maintenance decision-making is essential to achieve safe and reliable operation with high performance for equipment. To avoid unexpected shutdown and increase machine life as well as system efficiency, it is fundamental to design an effective maintenance decision-making scheme for equipment. In this paper, we propose a novel maintenance decision-making method for equipment based on Long Short-Term Memory (LSTM) and Markov decision process, which can provide specific maintenance strategies in different degradation stages of the system. Specifically, the LSTM model is firstly applied to predict the remaining service life of equipment to distinguish its health state quantitatively. Then, based on the bearing residual life prediction curve, the degradation process model is constructed, and the corresponding parameters of the model are identified. Finally, the bearing degradation curve is obtained by the degradation process model, based on which the Markov decision process model is constructed to provide accurate maintenance strategies for different health conditions of system. To demonstrate the effectiveness of the proposed method, an experimental study with the full life cycle data set of rolling bearings is carried out. The experimental results show that the proposed method can achieve efficient maintenance decisions for bearings under different health states, which provides a feasible solution for the maintenance of bearing systems.
Nowadays, cold ironing technology has been demonstrated to be an effective solution to deal with the environmental and social problems brought by port ship emissions and relevant effects. The working states of cold ironing equipment, especially the key components such as circuit breakers, transformers and frequency converters, have a significant effect on the safety and reliability of the whole system. However, due to the harsh working environment of cold ironing equipment, they are prone to a high risk of failure. In this respect, fault diagnosis methods can play a significant role in detecting potential failure in time and guarantee the safe and reliable operation of the cold ironing system. In recent years, research on the fault diagnosis of a cold ironing system has been rapidly growing, and this paper aims to present a comprehensive review of this literature, with an emphasis on the fault diagnosis technology applied to the key components in a cold ironing system. This review classifies the literature according to the type of key component, and, for each special type of component, the fault diagnosis methods are further categorized and analyzed. This paper provides useful references for professionals and researchers working on the fault diagnosis of a cold ironing system and points out valuable research directions in the future.
With the rapid development of information and automation technology, the manufacturing system is evolving towards more complexity and integration. The system components will inevitably suffer from degeneration, and the impact of component-level failure on the system reliability is a valuable issue to be studied, especially when failure dependence exists among the components. Thus, it is vital to construct a system reliability evaluation mechanism that helps to characterize the healthy status of the system and facilitate wise decision making. In this paper, a reliability analysis framework for a failure-dependent system is proposed, in which copula functions with optimized parameters are used for the description of different failure correlations, and a fuzzy inference model is constructed to derive the subsystem reliability based on the component-level failure correlation. Finally, a Bayesian network is applied to infer the system reliability based on the system structure combined with the impact of failure correlation inside. Simulation results of the proposed method show that the inference results of system reliability are reasonable and effective in different cases. Compared with the copula Bayesian network method, the proposed method shows better adaptability to failure-dependent systems to varying degrees. This work can provide theoretical guidance for evaluating the reliability of manufacturing systems of different types.
9 September 2024 in Quality and Reliability Engineering International
In robot grinding tasks, dual manipulators possess improved flexibility, which can cooperate to complete different tasks with higher efficiency and satisfactory effect. In collaborative robot grinding tasks, the critical issues lie in the motion trajectory planning of the two manipulators and trajectory tracking with satisfactory accuracy under the condition that the two manipulator ends apply force on each other. In order to accomplish the goals in a more concise and feasible way, a complete scheme for dual-arm robot grinding tasks is essential. To address this issue, taking the motion trajectory planning and impedance control into consideration, a novel scheme for dual manipulators to complete collaborative grinding tasks is presented in this paper. To this end, a dual-arm grinding system is first constructed, and the kinematic constraints in the cooperative motion are analyzed, based on which the motion trajectories of the dual manipulators are planned according to the grinding task objectives. Then, an impedance controller is designed to achieve accurate tracking of the motion trajectory in the grinding process. Finally, dual-arm collaborative simulations and grinding experiments are carried out, and the results show that the proposed method can achieve good motion results and better flexibility compared to the single-arm motion, which demonstrates the effectiveness of the proposed method.