Industries increasingly rely on intricate multi-component systems, necessitating efficient maintenance strategies to ensure system reliability and minimize downtime. Predictive maintenance, an emerging approach that utilizes data-driven techniques to forecast and prevent failures, holds significant potential in this regard. This paper presents a predictive maintenance strategy tailored specifically for multi-component systems. In order to accurately anticipate the remaining useful life (RUL) of components, we develop a method that combines data and model fusion based on a particle filtering approach and a degradation distribution model. By integrating degradation data with models, our method outperforms traditional model-based approaches in terms of prediction accuracy. Subsequently, we apply an optimized maintenance model to individual components based on the trigger threshold for RUL. This model determines the most optimal maintenance actions for each component, with the aim of minimizing maintenance costs. Furthermore, we introduce an optimized maintenance strategy that incorporates opportunistic maintenance to further reduce the overall maintenance cost of the system. This strategy leverages predicted RUL information to schedule proactive maintenance actions at the opportune moment, resulting in a significant cost reduction compared to traditional periodic maintenance approaches. To validate the feasibility and effectiveness of our proposed strategy, we utilize experimental data from open-source lithium-ion batteries at the NASA PCoE Center. Through this empirical validation, we provide real-world evidence showcasing the applicability and performance of our strategy in a multi-component system.

Maintenance decision-making is essential to achieve safe and reliable operation with high performance for equipment. To avoid unexpected shutdown and increase machine life as well as system efficiency, it is fundamental to design an effective maintenance decision-making scheme for equipment. In this paper, we propose a novel maintenance decision-making method for equipment based on Long Short-Term Memory (LSTM) and Markov decision process, which can provide specific maintenance strategies in different degradation stages of the system. Specifically, the LSTM model is firstly applied to predict the remaining service life of equipment to distinguish its health state quantitatively. Then, based on the bearing residual life prediction curve, the degradation process model is constructed, and the corresponding parameters of the model are identified. Finally, the bearing degradation curve is obtained by the degradation process model, based on which the Markov decision process model is constructed to provide accurate maintenance strategies for different health conditions of system. To demonstrate the effectiveness of the proposed method, an experimental study with the full life cycle data set of rolling bearings is carried out. The experimental results show that the proposed method can achieve efficient maintenance decisions for bearings under different health states, which provides a feasible solution for the maintenance of bearing systems.