The fracture and fatigue characteristics of several cemented carbide grades are investigated as a function of their microstructure. In doing so, the influence of binder chemical nature and content (Co and 76 wt.% Co-24 wt.% Ni), as well as carbide grain size on hardness, flexural strength, fracture toughness and fatigue crack growth (FCG) behavior is evaluated. Mechanical testing is combined with a detailed inspection of crack-microstructure interaction, by means of scanning electron microscopy, in order to evaluate crack-path tortuosity and to discern fracture and fatigue micromechanisms within the metallic binder. Results show that CoNi-base hardmetals exhibit slightly lower hardness but higher toughness values than Co-base grades. Meanwhile, flexural strength is found to be rather independent of the binder chemical nature. Regarding FCG behavior, experimental results indicate that: (1) FCG threshold (K-th) values for coarse-grained grades are higher than those measured for the medium-grained ones; and (2) fatigue sensitivity levels exhibited by CoNi- and Co-base cemented carbides, for a given binder mean free path, are similar. These findings are rationalized on the basis of the increasing relevance of crack deflection mechanisms as microstructure gets coarser and the evidence of similar fatigue degradation phenomena within the binder independent of its chemical nature, respectively. (C) 2014 Elsevier Ltd. All rights reserved.Peer ReviewedPostprint (published version

The effect of degraded plastic with prodegradants on the polyethylene properties was studied. First, the mixture of low-density polyethylene (LDPE) with 5 wt.% prodegradant (oxo-degradable) additive was prepared by melt processing using a mixer chamber. Then, the degradation of the mixtures was evaluated by exposing the oxo-degradable LDPE in a Xenon arc chamber for 300 hours. The degraded material was characterized by infrared spectroscopy (FTIR) assessing the carbonyl index and the hydroperoxide band. Then, different percentages of degraded material (1, 5, 10, 20, and 50 wt.%) were incorporated into the neat LDPE. Mechanical and rheological tests were carried out to evaluate the recycling process of these blends. Also, the feasibility of the blends reprocessing was determined by analysing the melt flow index for each heating process and shear stress applied. It was evidenced that the increment of the content of the degraded material in the neat LDPE decreased the mechanical strength and the processability of blends due to the imminent thermal degradation. All the test results showed that the incorporation of degraded material causes a considerable reduction in the matrix properties during the reprocessing. Nevertheless, at low concentrations, the properties of the oxo-degradable LDPE–LDPE blends were found to be similar to the neat LDPE.

In recent years, the use of oil palm wastes has been an interesting approach for the development of sustainable polymer matrix composites. Nevertheless, the water absorption behavior of these materials is one of the most critical factors for their performance over time. In this study, the water uptake characteristics of acrylic thermoplastic matrix composites reinforced separately with oil palm empty fruit bunch (OPEFB) and oil palm kernel shell (OPKS) were evaluated through immersion test in distilled water. The specimens of both composites were manufactured using the compression molding technique at three temperatures (80, 100, and 120 °C) using different particle sizes (425–600 and 600–850 µm). The composites, before and after the absorption test, were characterized by means of Fourier transform infrared spectroscopy, thermogravimetry, and scanning electron microscopy. The evaluation was complemented by the application of the Fickian diffusion model. Overall results showed that water absorption capacity decreased at a higher processing temperature and a larger particle size. In particular, it was observed that the type of reinforcement also influenced both water absorption and diffusivity. OPKS/acrylic and OPEFB/acrylic composites reached a maximum absorption of 77 and 86%, with diffusivities of 7.3 × 10⁻⁹ and 15.2 × 10⁻⁹ m²/min, respectively. Experimental evidence suggested that the absorption mechanism of the composites followed a non-Fickian model (n < 1.0).

Oil palm empty fruit bunch fibers (OPEFBF), in three size ranges (small: 250–450 µm, medium: 450–600 µm, large: 600–800 µm), were investigated as a filter-bed material in biofilters for the removal of organic matter and nutrients. After saturation, these fibers (post) were used in the removal of methylene blue through batch processes. The batch adsorption tests included optimizing the adsorbent dosage (0.5–32.0 g/L) and contact time (2.5–60.0 min). Experimental data were fitted to various kinetic/isotherm models. Instrumental characterization of both raw and post fibers was conducted. Post fibers underwent morphological/compositional changes due to the presence of microorganisms and their byproducts. Efficiencies reached up to 94% for chemical oxygen demand (COD), 88.4% for total nitrogen and 77.2% for total phosphorus. In batch adsorption, methylene blue removal exceeded 90%, underscoring the effectiveness of small raw OPEFBF and large post OPEFBF. Kinetic models indicated that raw OPEFBF better fit the pseudo-first-order model, while post OPEFBF better fit the pseudo-second-order model. Both types of OPEFBF showed a good fit with the Freundlich model (higher R², lower χ² and SSE). Particularly, large post OPEFBF stood out as the most efficient adsorbent, achieving a maximum adsorption capacity of 12.02 mg/g for methylene blue. Therefore, raw/post OPEFBF could be an alternative to remove contaminants from wastewater.

The prioritization of agroindustry fiber wastes as raw materials in development of composites has become a challenge to obtain higher value-added products with targeted applications. In this study, natural fiber-reinforced polymer matrix composites were elaborated using two fiber sizes (605μm and 633μm) of oil palm empty fruit bunch (OPEFB) and acrylic thermoplastic resin. In doing so, resin and fibers were mixed at room temperature by maintaining filler content of 42wt. for all formulations. In addition, thermomechanical compression moulding was used as composite manufacturing process at four processing temperatures (80, 100, 120, and 140C). All formulations were subsequently exposed to salt fog spray aging for 330 hours. The effects of accelerated aging process on mechanical, spectrophotometric, and thermogravimetric characteristics were studied. On the whole, results have shown feasibility to use a facile method to elaborate composites based on waterborne acrylic matrix and OPEFB fibers. After salt spray testing, it was observed detectable levels of Aspergillus spp. of fungi in all samples, as a result of phylogenetic organization of microbial activity. Tensile behavior of composites was significantly influenced by processing temperature and fiber size. In broad terms, their overall mechanical properties were improved by the increase of temperature. Additionally, infrared spectroscopy results showed important bands mainly associated to biodegradation of cellulose, hemicellulose, and lignin. On the other hand, two degradation stages were mainly identified in thermogravimetric evaluation. Noteworthy, aging had no significant effect on the thermal properties of composites.