In this work, we were able to produce Co₂FeSi Heusler alloy glass-covered microwires with a metallic nucleus diameter of about 4.4 µm and total sample diameter of about 17.6 μm by the Taylor–Ulitovsky Technique. This low cost and single step fabrication process allowed the preparation of up to kilometers long glass-coated microwires starting from a few grams of high purity inexpensive elements (Co, Fe and Si), for a wide range of applications. From the X-ray diffraction, XRD, analysis of the metallic nucleus, it was shown that the structure consists of a mixture of crystalline and amorphous phases. The single and wide crystalline peak was attributed to a L2₁ crystalline structure (5.640 Å), with a possible B2 disorder. In addition, nanocrystalline structure with an average grain size, D_g = 17.8 nm, and crystalline phase content of about 52% was obtained. The magnetic measurements indicated a well-defined magnetic anisotropy for all ranges of temperature. Moreover, soft magnetic behavior was observed for the temperature measuring range of 5–1000 K. Strong dependence of the magnetic properties on the applied magnetic field and temperature was observed. Zero field cooling and field cooling magnetization curves showed large irreversibility magnetic behavior with a blocking temperature (T_B = 205 K). The in-plane magnetization remanence and coercivity showed quite different behavior with temperature, due to the existence of different magnetic phases induced from the internal stress created by the glass-coated layer. Moreover, a high Curie temperature was reported (T_c ≈ 1059 K), which predisposes this material to being a suitable candidate for high temperature spintronic applications.

In this article, we studied the effect of annealing (600 °C for 1 h) and the applied magnetic field from 50 Oe to 20 kOe of Co₂FeSi glass-coated microwires with ordered L2₁ structure prepared by Taylor–Ulitovsky technique on the magnetic behavior. The as-prepared and annealed samples show a ferromagnetic behavior at the range of measuring temperature (5 to 400 K) and magnetic field (50 Oe to 20 kOe). M–H loops of as prepared sample do not show a squared shape. Meanwhile, perfectly squared hysteresis loops have detected for the annealed sample. In addition, annealed sample shows high magnetization M/M_5K ratio, coercivity, and anisotropy field, as-compared to the as-prepared one. The annealed sample shows considerable irreversibility when the magnetic behavior changes with temperature upon the applied magnetic field at 50 and 200 Oe. Such irreversibility does not found in the as-prepared sample measured at the same magnetic field due to mixed amorphous and crystalline structure. By increasing the external magnetic field higher than 200 Oe and up to 20 kOe a gradual changing in the magnetic behavior has been detected where the irreversibility disappeared at applying magnetic field about 1 kOe and the magnetic behavior is totally change by increasing the external magnetic field up to the maximum 20 kOe. The difference in the magnetic behavior of the annealed glass-coated Co₂FeSi glass-coated microwires indicates the effect of internal stresses induced by the presence of the glass-coating and the annealing-induced recrystallization.

We provide new experimental results on studies of composites with glass-coated ferromagnetic microwires aligned with the requirements of carbon composites. This work focuses on the free space microwave measurements of composites made from carbon fibers and ferromagnetic microwires inclusion focusing on the electromagnetic properties. We prepared several glass-coated microwires and selected Co-based microwires with optimum soft magnetic properties and high magnetoimpedance effect for composite fabrication. We observed that by using a low-frequency modulating ac magnetic field parallelly oriented to the ferromagnetic microwires allows us to distinguish the microwave signals originated from the ferromagnetic microwires inclusions from the response generated by the carbon fibers. The location of carbon fibers near magnetic microwires has a critical effect on the response signals (parameters S amplitude) obtained from such composites.

We studied the magnetostriction coefficients, λ_s, Curie temperature, T_c, and their dependence on annealing conditions in Fe₄₇Ni₂₇Si₁₁B₁₃C₂ and Co₆₇Fe_3.9Ni₁.₅B₁₁.₅Si_14.5Mo_1.6 amorphous glass-coated microwires with rather different character of hysteresis loops. A positive λ_s ≈ 20 × 10⁻⁶ is observed in as-prepared Fe₄₇Ni₂₇Si₁₁B₁₃C_2, while low and negative λ_s ≈ −0.3 × 10⁻⁶ is obtained for Co₆₇Fe_3.9Ni₁.₅B₁₁.₅Si_14.5Mo_1.6 microwire. Annealing affects the magnetostriction coefficients and Curie temperatures, T_c, of both Fe₄₇Ni₂₇Si₁₁B₁₃C₂ and Co₆₇Fe_3.9Ni₁.₅B₁₁.₅Si_14.5Mo_1.6 glass-coated microwires in a similar way. Observed dependencies of hysteresis loops, λ_s and T_c on annealing conditions are discussed in terms of superposition of internal stresses relaxation and structural relaxation of studied microwires. We observed linear λ_s dependence on applied stress, σ, in both studied microwires. A decrease in the magnetostriction coefficient upon applied stress is observed for Co-rich microwires with low and negative magnetostriction coefficient. On the contrary, for Fe-Ni-rich microwires with a positive magnetostriction coefficient, an increase in the magnetostriction coefficient with applied stress is observed. The observed results are discussed considering the internal stresses relaxation and short range atomic rearrangements induced by annealing on hysteresis loops, magnetostriction coefficients and Curie temperatures of studied microwires.

Magnetic microwires with amorphous structures can present a unique combination of excellent magnetic softness and giant magnetoimpedance (GMI) effects together with reduced dimensions and good mechanical properties. Such unique properties make them suitable for various technological applications. The high GMI effect, observed in as-prepared Co-rich microwires, can be further optimized by postprocessing. However, unexpected magnetic hardening and a transformation of the linear hysteresis loop into a rectangular loop with a coercivity on the order of 90 A/m were observed in several Co-rich microwires upon conventional annealing. Several routes to improve magnetic softness and GMI effect in Fe- and Co-rich magnetic microwires are provided. We observed that stress annealing could remarkably improve the magnetic softness and GMI ratio of Co-rich microwires. Thus, almost unhysteretic loops with a coercivity of 2 A/m and a magnetic anisotropy field of about 70 A/m are achieved in Co-rich microwires stress annealed at appropriate conditions. The observed change in hysteresis loops and the GMI effect is explained by stress-annealing-induced anisotropy, which is affected by the stresses applied during annealing and by the annealing temperature. While as-prepared Fe-rich amorphous microwires present a low GMI effect, appropriate postprocessing (annealing and stress annealing) allows for a remarkable GMI ratio improvement (an order of magnitude). The evaluated dependence of the maximum GMI ratio on frequency allows the identification of the optimal frequency band for the studied samples. The origin of stress-annealing-induced anisotropy and related changes in hysteresis loops and the GMI effect are discussed in terms of the relaxation of internal stresses, “back-stresses”, as well as structural anisotropy.