An electrospinning technique based on the use of two oppositely charged nozzles was applied to fabricate continuous twisted yarns of poly(L-lactide) (PLLA) nano/micro fibers. In this study, the effect of solvent on the electrospinning of PLLA fibrous yarns was investigated. For this purpose, yarns were electrospun using chloroform, dichloromethane or 2,2,2-trifluoroethanol as solvents at a PLLA concentration of 7 wt%. The analysis of the morphology, diameter, crystallinity and mechanical properties of electrospun yarns revealed that the vapor pressure of the solvent plays an important role. Whereas the fiber diameter decreased, the crystallinity of the fibers increased using a solvent with lower vapor pressure. In addition, mechanical properties (e.g., tensile strength and modulus) revealed that the yarns composed of fibers with smaller diameters showed higher tensile strength and modulus. In summary, fine-tuning solvent properties resulted in a modulation of fiber diameter, crystallinity, and thereby yarn mechanical properties, and are important factors to consider in the fabrication and application of electrospun yarns.
Nanofibrous filter media of polyamide-6/chitosan were fabricated by electrospinning onto a satin fabric substrate and characterized by scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), and water contact angle (WCA). Anionic dye removal capability of the filter was investigated for Solophenyl Red 3BL and Polar Yellow GN, respectively, as acidic and direct dyes were investigated with respect to solution parameters (pH and initial dye concentration) and membrane parameters (electrospinning time and chitosan ratio) through filtration system. Experiments were designed using response surface methodology (RSM) based on five-level central composite design (CCD) with four parameters to maximize removal efficiency of the filter media. Moreover, the effect of parameters and their likely interactions on dye removal were investigated by mathematically developed models. The optimum values for solution pH, initial dye concentration, electrospinning time, and chitosan ratio were predicted to be 5, 50 mg/L, 4 hr, 30% and 5, 100 mg/L, 4 hr, 10%, respectively, for achieving 96% and 95% removal of Solophenyl Red 3BL and Polar Yellow GN. Evaluation of the estimation capability of applied models revealed that the models have a good agreement with experimental values. This study demonstrated that polyamide-6/chitosan nanofibrous membrane has an enormous applicable potential in dye removal from aqueous solutions.