Integrated process planning and scheduling (IPPS) is important for modern manufacturing companies to achieve manufacturing efficiency and improve resource utilization. Meanwhile, multiple objectives need to be considered in the realistic decision-making process for manufacturing systems. Based on the above realistic manufacturing system requirements, it becomes increasingly important to develop effective methods to deal with multi-objective IPPS problems. Therefore, an improved NSGA-II (INSGA-II) algorithm is proposed in this research, which uses the fast non-dominated ranking method for multiple optimization objectives as an assignment scheme for fitness. A multi-layer integrated coding method is adopted to address the characteristics of the integrated optimization model, which involves many optimization parameters and interactions. Elite and mutation strategies are employed during the evolutionary process to enhance population diversity and the quality of solutions. An external archive is also used to store and update the Pareto solution. The experimental results on the Kim test set demonstrate the effectiveness of the proposed INSGA-II algorithm.

Arc-welding robots are widely used in the production of automotive bracket parts. The large amounts of fumes and toxic gases generated during arc welding can affect the inspection results, as well as causing health problems, and the product needs to be sent to an additional checkpoint for manual inspection. In this work, the framework of a robotic-vision-based defect inspection system was proposed and developed in a cloud–edge computing environment, which can drastically reduce the manual labor required for visual inspection, minimizing the risks associated with human error and accidents. Firstly, a passive vision sensor was installed on the end joint of the arc-welding robot, the imaging module was designed to capture bracket weldments images after the arc-welding process, and datasets with qualified images were created in the production line for deep-learning-based research on steel surface defects. To enhance the detection precision, a redesigned lightweight inspection network was then employed, while a fast computation speed was ensured through the utilization of a cloud–edge-computing computational framework. Finally, virtual simulation and Internet of Things technologies were adopted to develop the inspection and control software in order to monitor the whole process remotely. The experimental results demonstrate that the proposed approach can realize the faster identification of quality issues, achieving higher steel production efficiency and economic profits.