The main challenge in the implementation of long-lasting vibration monitoring systems is to tackle the constantly evolving complexity of modern “mesoscale” structures. Thus, the design of energy-aware solutions is promoted for the joint optimization of data sampling rates, onboard storage requirements, and communication data payloads. In this context, the present work explores the feasibility of the rakeness-based compressed sensing (Rak-CS) approach to tune the sensing mechanism on the second-order statistics of measured data. In particular, a novel model-assisted variant (MRak-CS) is proposed, which is built on a synthetic derivation of the spectral profile of the structure by pivoting on numerical priors. Moreover, a signal-adapted sparsity basis relying on the wavelet packet transform operator is conceived, which aims at maximizing the signal sparsity while allowing for a precise time-frequency localization. The adopted solutions were tested with experiments performed on a sensorized pinned-pinned steel beam. Results prove that the rakeness-based compression strategies are superior to conventional eigenvalue approaches and to standard CS methods. The achieved compression ratio is equal to seven and the quality of the reconstructed structural parameters is preserved even in presence of defective configurations.

In this work, different types of artificial neural networks are investigated for the estimation of the time of arrival (ToA) in acoustic emission (AE) signals. In particular, convolutional neural network (CNN) models and a novel capsule neural network are proposed in place of standard statistical strategies which cannot handle, with enough robustness, very noisy scenarios and, thus, cannot be sufficiently reliable when the signal statistics are perturbed by local drifts or outliers. This concept was validated with two experiments: the pure ToA identification capability was firstly assessed on synthetic signals for which a ground truth is available, showing a 10× gain in accuracy when compared to the classical Akaike information criterion (AIC). Then, the same models were tested via experimental data acquired in the framework of a localization problem to identify targets with known coordinates on a square aluminum plate, demonstrating an overreaching precision under significant noise levels.

This work describes a network of low power/low-cost microelectromechanical- (MEMS-) based three-axial acceleration sensors with local data processing and data-to-cloud capabilities. In particular, the developed sensor nodes are capable to acquire acceleration time series and extract their frequency spectrum peaks, which are autonomously sent through an ad hoc developed gateway device to an online database using a dedicated transfer protocol. The developed network minimizes the power consumption to monitor remotely and in real time the acceleration spectra peaks at each sensor node. An experimental setup in which a network of 5 sensor nodes is used to monitor a simply supported steel beam in free vibration conditions is considered to test the performance of the implemented circuitry. The total weight and energy consumption of the entire network are, respectively, less than 50 g and 300 mW in continuous monitoring conditions. Results show a very good agreement between the measured natural vibration frequencies of the beam and the theoretical values estimated according to the classical closed formula. As such, the proposed monitoring network can be considered ideal for the SHM of civil structures like long-span bridges.

This paper presents a novel implementation of Frequency Steerable Acoustic Transducers (FSATs) for guided waves (GWs) inspections. Unlike the conventional phased array systems, which demand a large number of transducers and complex wiring, FSATs benefit from inherent directional properties for generation and sensing ultrasonic guided waves, resulting in significant hardware simplification and cost reductions for GWs-based systems. The FSATs exploit the frequency-dependent spatial filtering effect, leading to a direct relationship between the direction of propagation and the frequency content of the transmitted signal. The proposed Piezoceramic FSAT is fabricated through patterning the spiral electrodes on a Piezoelectric (PZT) plate bonded on a supporting aluminum plate. In light of the need to investigate the influence of the generated stiffness caused by the PZT plate on the coupling behavior between the FSAT and the aluminum plate, Finite Element (FE) simulations were carried out. Furthermore, experimental validations were conducted using a Scanning Laser Doppler Vibrometer (SLDV) to highlight the directional capabilities of such devices. The results show that the generation of directional GWs in a host structure is substantially improved thanks to the high actuation strength of Piezoceramic materials employed in the proposed transducer.

Assessing the integrity of industrial and civil appliances has become a priority worldwide. Noteworthy, this goal requires a strong synergy between multiple tools, disciplines, and approaches to be attained via a joint hardware-software co-design of the different Structural Health Monitoring (SHM) system components. This work proposes the $\sf{MAC4PRO}$ architecture, a sensor-to-cloud monitoring platform that seamlessly integrates sensing and software technologies for accurate data measurement, transmission, and analysis. The developed solution stands out for its interoperability and versatility, making it a promising candidate for integration in the next generation of smart structures. Our platform was validated during extensive experimental campaigns targeted at various industrial scenarios. The results show that the $\sf{MAC4PRO}$ architecture can identify subtle changes, such as 1mm size leakage events in pipeline circuits, or less than 1% frequency drifts in civil buildings after seismic excitation, while ensuring more than 90% reduction in the edge-to-cloud data transfer process.

Condition Monitoring (CM) is an extremely critical application of the Internet of Things (IoT) within Industry 4.0 and Smart City scenarios, especially following the recent energy crisis. CM aims to monitor the status of a physical appliance over time and in real time in order to react promptly when anomalies are detected, as well as perform predictive maintenance tasks. Current deployments suffer from both interoperability and management issues within their engineering process at all phases – from their design to their deployment, to their management –, often requiring human intervention. Furthermore, the fragmentation of the IoT landscape and the heterogeneity of IoT solutions hinder a seamless onboarding process of legacy devices and systems. In this paper, we tackle these problems by first proposing an architecture for CM based on both abstraction layers and toolchains, i.e ., automated pipelines of engineering tools aimed at supporting the engineering process. In particular, we introduce four different toolchains, each of them dedicated to a well-defined task ( e.g ., energy monitoring). This orthogonal separation of concerns aims to simplify both the understanding of a complex ecosystem and the accomplishment of independent tasks. We then illustrate our implementation of a complete CM system that follows said architecture as a real Structural Health Monitoring (SHM) pilot of the Arrowhead Tools project, by describing in detail every single tool that we developed. We finally show how our pilot achieves the main objectives of the project: the reduction of engineering costs, the integration of legacy systems, and the interoperability with IoT frameworks.