Polymers are being used in many applications all around the world. However, there are some drawbacks in the properties of polymers that could hamper their usage in certain applications. Therefore, a new material polymer composite was introduced. A polymer composite is a polymer-based material with the addition of a filler. Many researchers have reported the improvement in the properties of a polymer when a filler was introduced. This helps minimize the disadvantages of using a polymer. As a result, polymer composite products can be used in many industries, such as automobile, aerospace, biomedical, and packaging. Fillers derived from natural minerals, such as dolomite, are among the best reinforcement materials for polymeric materials because they are plentiful and low cost, have high rigidity and hardness, and even have tailorable surface chemistry. The use of dolomite as a filler in a polymer composite system has gained increasing attention in recent years after researchers successfully proved that it is capable of improving the mechanical, physical, and thermal properties of various polymeric materials. However, chemical or physical treatment/modification of raw dolomite is needed in order to prepare it as an efficient reinforcing filler. This procedure helps to improve the performance of the resultant polymer composites. This article reviews the usage of dolomite as a filler in a variety of polymeric materials and how it improved the performance of the polymer composite materials. It also highlights several methods that have been used for the purpose dolomite’s treatment/modification. Furthermore, the role of dolomite as a co-filler or a hybrid filler in a polymer composite system is also discussed, revealing the great potential and prospect of this mineral filler in the field of polymer composites for advanced applications.

Poly(ethylene-co-vinyl acetate) (PECoVA) composite containing organophilic microcrystalline dolomite (OMCD) was studied to replace the non-recyclable silicone elastomer in biomedical application. Pristine dolomite (DOL) is an inorganic mineral filler and is hydrophilic in nature, hence incompatible with most polymers and limits its use in biomedical applications. DOL was subjected to a combination of size reduction, tip sonication and a surface modification process to obtain a more effective dolomite filler, known as OMCD, as reinforcement material in the PECoVA copolymer matrix. The effects of DOL and OMCD loadings (1, 3, 5 wt%) on the structure and properties of the PECoVA composite were investigated. According to the X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM), tensile and tear tests, dynamic mechanical analysis (DMA) and differential scanning calorimetry (DSC) analysis, the use of the OMCD filler brought a more pronounced positive impact to the PECoVA matrix as opposed to the DOL, where it enhanced the crystallinity of the matrix and led to much better matrix–filler interfacial interactions. Therefore, regardless of the filler loading, the PECoVA/OMCD composites demonstrate greater mechanical and thermal properties compared to the PECoVA/DOL composites. The best composite was produced with the OMCD loading of 3 wt%, in which the tensile strength (22.1 MPa), elongation at break (1413%) and Young’s modulus (2.0 MPa) of the copolymer matrix were increased by 44%, 23% and 21%, respectively. This proved that the combination of size reduction, tip sonication and the surface modification technique is efficient to obtain the PECoVA/dolomite composite with improved performance.

Poly (ethylene-co-vinyl acetate) (PEVAc) is a copolymer endowed with high elasticity and resilient properties, potentially utilized in various applications. However, the tensile strength of this copolymer is insufficient for use in certain applications that require enough strength to tolerate high external tension or stress. In this study, dolomite was proposed as a nanofiller to reinforce the PEVAc. Raw dolomite was physically and chemically modified in order to improve its mix ability and interfacial adhesion between the PEVAc and dolomite. Initially, the size of dolomite was reduced by combining the ball-milling and tip-sonication methods. SEM, TEM, and XRD were used to characterize the morphology/structure of the raw dolomite and the size-reduced dolomite. Then, a particle size analysis was performed to confirm the average particle size. Our results show that the particle size of dolomite was reduced from 150 µm to 441.4 nm by the physical modification process (size reduction). Based on the TEM analysis, the Feret diameter (d_f) of the dolomite particles was also reduced from ~112.78 µm to ~139.58 nm only. This physically modified dolomite is referred as dolomite nanoparticles (DNPs), since one or more of its dimensions is less than 100 nm (e.g., thickness and width). To further improve the dolomite and PEVAc matrix interactions, chemical modification of the DNPs were performed by treating the DNPs with stearic acid, forming non-polar dolomite nanoparticles (NP-DNPs). The presence of stearic acid in dolomite was confirmed through FTIR and contact angle analyses. A PEVAc nanocomposite film with NP-NPDs as a nanofiller appeared more homogeneous and exhibited the highest increment in tensile strength and elongation at break. These findings indicated that the combination of ball milling and tip sonication is an efficient method for producing very fine dolomite particles up to the nano-size range, whereas chemical surface modifications improved the compatibility between the dolomite and the copolymer. The combination of these physical and chemical modifications helped to develop a homogeneous copolymer nanocomposite system with improved tensile properties.

Poly(ethylene-co-vinyl acetate) (PEVAc) is a copolymer that consists of non-polar polyethylene (PE) and a polar polyvinyl acetate (PVAc) monomer. PEVAc has high elasticity and is resilient, making it suitable for a variety of applications. However, the tensile strength of this copolymer needs to be improved for specific applications that require enough strength to tolerate high external tension or stress. This study proposed the use of dual-functionalized dolomite nanoparticles (DF-DNPs) composed of polar and non-polar nano-dolomite (P-DNPs and NP-DNPs) as nanofillers to reinforce the PEVAc. PEVAc/DF-DNP film appears to have a more homogeneous mixture, which is better for forming an optimal nanocomposite material. It also exhibits the highest tensile strength (10.48 MPa), elongation at break (1175.73%), and tensile toughness (62.12 MPa), which are higher by increments of 46.8%, 9.4%, and 20.3%, respectively, as compared to the neat PEVAc. The result proved that using DF-DNPs as a nanofiller can improve the strength of PEVAc while maintaining its flexibility to avoid brittleness of the nanocomposite film. Furthermore, its thermal characteristics were also successfully enhanced. A biostability assessment showed that the use of DF-DNPs as nanofiller caused the PEVAc copolymer to achieve the best water resistance, as it only exhibited a 2.63% weight increase, the lowest reduction in tensile properties among the studied fillers, and the best retention in surface degradation upon 3-month exposure to the in vitro environment. These findings indicate that the DF-DNPs help in developing a homogeneous nanocomposite by interacting with PE and PVAc.