Neodymium was electrochemically deposited from NdF₃–LiF–Nd₂O₃ molten salt electrolyte onto the Mo electrode at temperatures close to 1273 K. Cyclic voltammetry and chronoamperometry measurements were the applied electrochemical methods. Metallic neodymium is obtained by potentiostatic deposition. The optical microscopy and XRD were used to analyze the electrolyte, the working electrode surface, and the deposit on the electrode. It was established that Nd(III) ions were reduced to Nd metals in two steps: Nd(III) + e⁻ → Nd(II) at potential ≈−0.55 V vs. W and Nd(II) + 2e⁻ → Nd(0) at ≈−0.83 V vs. W. Both of these processes are reversible and under mass transfer control. Upon deposition under the regime of relatively small deposition overpotential of −0.10 V to −0.20 V, and after the electrolyte was cooled off, Nd metal was observed at the surface of the Mo electrode. CO and CF₄ were gases registered as being evolved at the anode. CO and CF₄ evolution were observed in quantities below 600 ppm and 10 ppm, respectively.

The results obtained from the work on a concept of a recycling process for NdFeB magnets to recover rare earth elements for remanufacturing similar magnets are presented. This paper investigates the viability of extracting rare earth metals from magnet recycling-derived oxide (MRDO) by means of molten salt electrolysis. The MRDO was produced from spent NdFeB magnets through oxidation in air and subsequently carbothermic reduction under an 80 mbar Ar gas atmosphere. This MRDO contained roughly 33 wt.% Nd and 10 wt.% Pr. The electrochemical reduction process of the MRDO on molybdenum electrodes in NdF₃ + LiF and NdF₃ + PrF₃ + LiF fused salts systems was investigated by cyclic voltammetry and chronoamperometry measurements. The resulting electrolytes and electrodes were examined after potentiostatic deposition by scanning electron microscopy (SEM), inductively coupled plasma optical emission spectroscopy (ICP-OES), and X-ray diffraction (XRD) analysis. The electrodeposited metals appeared to accumulate on the cathode and X-ray diffraction analysis confirmed the formation of metallic Nd and Pr on the working substrate. The suitability of the obtained alloy intended for the remanufacturing of NdFeB magnets was then evaluated.