A number of international timbers of high commercial importance are extremely difficult to glue, which is significantly hindering access to global market opportunities for engineered wood products, especially for heavily demanded structural products. Some particularly problematic timbers in Australia are the dominant commercial hardwood species, including spotted gum (Corymbia spp.) and Darwin stringybark (Eucalyptus tetrodonta). These species are renowned for their very high mechanical properties, natural durability and attractive aesthetic appeal. However, they are notoriously difficult to glue, especially for sawn laminate-based engineered wood products, such as structural glue-laminated beams. Despite considerable effort and testing of diverse internationally established best-practice approaches to improve adhesion, glue-laminated beam samples of these timbers still frequently fail to meet the requirements of the relevant standard, mainly due to excessive glue line delamination. This paper discusses the key barriers to effective adhesion of these high-density timbers and particularly emphasises the necessity of achieving greater adhesive penetration. Greater adhesive penetration is required to enhance mechanical interlocking, entanglement and molecular interactions between the adhesive and the wood to achieve stronger and more durable bonds. Potential solutions to enhance adhesive penetration, as well as to improve gluability in general, are discussed in terms of their likelihood to satisfactorily prevent delamination and the potential to be applied at an industrial scale. This new fundamental understanding will assist the development of solutions, allowing industry to commercialise newly engineered wood products made from high-density timbers.

Wood permeability has a major effect on industrial wood processing and utilization. Wood anatomy and resin influence the permeability of wood. Understanding and manipulating these influences is important to optimize the manufacture and use of forest products. This study investigated the relationships between wood anatomical traits, radial permeability, and resin content of samples collected from 19-year-old hybrid pines (Pinus elliottii var. elliottii × Pinus caribaea var. hondurensis) from Queensland, Australia. The earlywood tracheid tangential lumen diameter and axial resin canal diameter were statistically positively correlated with radial permeability. The heartwood proportion and the frequency of axial resin canals were statistically negatively correlated with radial permeability and positively correlated with resin content. The axial resin canal diameter, sapwood proportion, latewood content, ray frequency, and earlywood tracheid lumen diameter increased from pith to bark, whereas the axial resin canal frequency decreased. Resin was found distributed throughout the wood microstructure, from pith to bark in many samples, and in both heartwood and sapwood. However, there was a much greater quantity of resin in heartwood and wood from the middle (inner radius) of the tree, with widespread occurrence of resin impregnation in the axial tracheids.

The demand for engineered wood products (EWPs) continues to rise internationally. However, for some important Australian commercial timbers such as plantation grown southern pine and native forest sourced spotted gum, a major impediment to achieving commercially viable EWP production is difficulties experienced in gluing – particularly for sawn laminate based EWPs such as glulam. Wettability and permeability have a major influence on wood adhesion. This study investigated the efficacy of different surface machining preparations on the wettability and permeability of southern pine and spotted gum. For both species, planing resulted in poor wettability, whereas face milling and sanding treatments post-planing improved wettability. Wettability increased in southern pine earlywood compared to latewood; and wettability decreased for both species with increased time post-surface machining. Planing resulted in the highest permeability for southern pine but the lowest permeability for spotted gum. Face milling resulted in higher permeability compared to sanding treatments.

Drying has a major impact on the viability of sawn timber production, particularly through its influence on productivity, energy usage, and product quality. Traditionally, plantation-grown southern pine structural grade timber from Australia has been dried using high temperature (≥ 180 °C) conventional batch kilns. However, the Australian industry is showing increasing interest in continuous drying kilns because of reported cost savings and potential improvements in product quality. This study investigated the differences between continuous drying and conventional drying schedules on the radial permeability, wettability, gluability, and treatability of southern pine timber from Queensland plantations. The high temperature drying resulted in significantly lower liquid permeability compared to low temperature drying; however, there were no significant differences between drying schedules for gas permeability. For combined wood surface and core data, there were no significant differences in liquid permeability between low temperature drying and continuous drying or between continuous drying and high temperature drying schedules. For earlywood after surface machining, continuous drying resulted in the greatest wettability (based on K-values), whereas for latewood after surface machining, low temperature drying produced the greatest wettability. Earlywood had greater wettability compared to latewood. Continuous drying resulted in better gluability and treatability compared to conventional drying schedules.

Darwin stringybark (Eucalyptus tetrodonta) is one of Northern Australia’s most important commercial forest resources. The wood exhibits desirable wood properties including high strength, natural durability, and visual appeal. The production of engineered wood products (EWPs) such as glulam from this resource represents a significant commercial opportunity for the timber industry in northern Australia. However, a major challenge to overcome is the achievement of satisfactory glue bond performance. This study evaluated the effects of different surface machining preparations, adhesive types, and curing temperatures on the bonding characteristics of Darwin stringybark. The pre-gluing surface machining method significantly influenced the timber wettability, roughness, permeability and tensile shear strength of adhesive bonds. Planing resulted in the lowest wettability, roughness, and permeability, while bonded planed samples produced the poorest tensile shear strength. Alternative surface machining methods including face milling and sanding post-planing were shown to significantly improve the timber wettability, roughness, and permeability, and also to increase the tensile shear strength of bonded samples. The resorcinol formaldehyde adhesive resulted in slightly improved tensile shear strength in most cases compared to the polyurethane adhesive. There was no significant improvement in tensile shear strength with the use of elevated temperature curing.