In this study, a photoacoustic microscopy (PAM) system based on a multifocal point (MFP) transducer was fabricated to produce a large depth-of-field tissue image. The customized MFP transducer has seven focal points, distributed along with the transducer’s axis, fabricated by separate spherically-focused surfaces. These surfaces generate distinct focal zones that are overlapped to extend the depth-of-field. This design allows extending the focal zone of 10 mm for the 11 MHz MFP transducer, which is a great improvement over the 0.48 mm focal zone of the 11 MHz single focal point (SFP) transducer. The PAM image penetration depths of a chicken-hemoglobin phantom using SFP and MFP transducers were measured as 5 mm and 8 mm, respectively. The significant increase in the PAM image-based penetration depth of the chicken-hemoglobin phantom was a result of using the customized MFP transducer.
4 May 2022 in Research in Nondestructive Evaluation
Scanning acoustic microscopy (SAM) system (TSAM-400) was designed and developed for evaluating the quality of resistance spot welding (RSW) joints of 1.5 mm-thick SUS 316 stainless steel sheets under different welding parameters. Indentation and nugget information (diameter and shape) were used for evaluating the RSW quality. SAM A-scan signals were used to calculate the indentation. The nugget diameter was determined in the C-scan image. Internal information (nugget shape, splashes, and defects) was visualized in the B- and C-scan images. In addition, the spot weld area was treated to examine the surface topography effect. The nugget diameters of treated and untreated areas were measured and compared to conclude that the surface topography effect can be neglected in the quality evaluation by SAM system. By implementing TSAM-400, some specimens were successfully tested with a scanning area of 55 × 15 mm2, and a scanning time of 33.5 s corresponding to a B-scan frame rate of 4.5 Hz, and a resolution of 0.1 × 0.1 mm2. Finally, the good input parameters for welding two 1.5 mm-thick SUS 316 were determined by analyzing the results from TSAM-400.
In this study, we report an advanced fabrication technique to develop a miniature focused needle transducer. Two different types of high-frequency (100 MHz) transducers were fabricated using the lead magnesium niobate-lead titanate (PMN-0.3PT) and lithium niobate (LiNbO3) single crystals. In order to enhance the transducer’s performance, a unique mass–spring matching layer technique was adopted, in which gold and parylene play the roles of the mass layer and spring layer, respectively. The PMN-0.3PT transducer had a 103 MHz center frequency with a −6 dB bandwidth of 52%, and a signal-to-noise ratio (SNR) of 42 dB. The center frequency, −6 dB bandwidth, and SNR of the LiNbO3 transducer were 105 MHz, 66%, and 44 dB, respectively. In order to compare and evaluate the transducers’ performances, an ultrasonic biomicroscopy (UBM) imaging on the fish eye was performed. The results showed that the LiNbO3 transducer had a better contrast resolution compared to the PMN-0.3PT transducer. The fabricated transducer showed an excellent performance with high-resolution corneal epithelium imaging of the experimental fish eye. These interesting findings are useful for the future biomedical implementation of the fabricated transducers in the field of high-resolution ultrasound imaging and diagnosis purpose.
A scanning acoustic microscopy (SAM) system is a common non-destructive instrument which is used to evaluate the material quality in scientific and industrial applications. Technically, the tested sample is immersed in water during the scanning process. Therefore, a robot arm is incorporated into the SAM system to transfer the sample for in-line inspection, which makes the system complex and increases time consumption. The main aim of this study is to develop a novel water probe for the SAM system, that is, a waterstream. During the scanning process, water was supplied using a waterstream instead of immersing the sample in the water, which leads to a simple design of an automotive SAM system and a reduction in time consumption. In addition, using a waterstream in the SAM system can avoid contamination of the sample due to immersion in water for long-time scanning. Waterstream was designed based on the measured focal length calculation of the transducer and simulated to investigate the internal flow characteristics. To validate the simulation results, the waterstream was prototyped and applied to the TSAM-400 and W-FSAM traditional and fast SAM systems to successfully image some samples such as carbon fiber-reinforced polymers, a printed circuit board, and a 6-inch wafer. These results demonstrate the design method of the water probe applied to the SAM system.
This study presents the design and implementation of a compact data acquisition system for immersive ultrasonic inspection of small-diameter pipelines, targeting applications where conventional systems are impractical due to size constraints. The system integrates the Eclipse Z7 platform with a customized pulser-receiver module and a rotary pipeline inspection gauge (PIG) equipped with a 5 MHz immersion-type ultrasonic transducer. The PIG module is designed to scan pipelines with an 8.18 mm wall thickness and a 200 mm inner diameter. Before deployment, real-time system calibration is performed via a connected computer interface to ensure optimal performance. Once inside the pipeline, the PIG operates autonomously, with ultrasonic data being acquired and stored locally on a Raspberry Pi. Post-inspection, the recorded data is extracted and analyzed on the computer to assess pipeline integrity. The proposed system offers a compact alternative to commercial solutions, particularly in scenarios involving limited access and small-diameter pipelines.