Out of all the metal additive manufacturing (AM) techniques, the directed energy deposition (DED) technique, and particularly the wire-based one, are of great interest due to their rapid production. In addition, they are recognized as being the fastest technique capable of producing fully functional structural parts, near-net-shape products with complex geometry and almost unlimited size. There are several wire-based systems, such as plasma arc welding and laser melting deposition, depending on the heat source. The main drawback is the lack of commercially available wire; for instance, the absence of high-strength aluminum alloy wires. Therefore, this review covers conventional and innovative processes of wire production and includes a summary of the Al-Cu-Li alloys with the most industrial interest in order to foment and promote the selection of the most suitable wire compositions. The role of each alloying element is key for specific wire design in WAAM; this review describes the role of each element (typically strengthening by age hardening, solid solution and grain size reduction) with special attention to lithium. At the same time, the defects in the WAAM part limit its applicability. For this reason, all the defects related to the WAAM process, together with those related to the chemical composition of the alloy, are mentioned. Finally, future developments are summarized, encompassing the most suitable techniques for Al-Cu-Li alloys, such as PMC (pulse multicontrol) and CMT (cold metal transfer).

Global warming is a major challenge to the sustainable and humane production of food because of the increased risk of livestock to heat stress. Here, the example of the prolactin receptor (PRLR) gene is used to demonstrate how gene editing can increase the resistance of cattle to heat stress by the introduction of mutations conferring thermotolerance. Several cattle populations in South and Central America possess natural mutations in PRLR that result in affected animals having short hair and being thermotolerant. CRISPR/Cas9 technology was used to introduce variants of PRLR in two thermosensitive breeds of cattle – Angus and Jersey. Gene‐edited animals exhibited superior ability to regulate vaginal temperature (heifers) and rectal temperature (bulls) compared to animals that were not gene‐edited. Moreover, gene‐edited animals exhibited superior growth characteristics and had larger scrotal circumference. There was no evidence for deleterious effects of the mutation on carcass characteristics or male reproductive function. These results indicate the potential for reducing heat stress in relevant environments to enhance cattle productivity.

This study presents and explains the results of the first steps in developing high strength aluminium alloy (Al–Cu–Li) wires for the ultimate purpose of using them as feedstock for DED (directed energy deposition) techniques, such as wire arc additive manufacturing (WAAM). Powder metallurgy (PM) is proposed as the method to produce the wires due to the high flexibility to adapt the composition and the lower temperatures used with respect to casting. Two PM routes are proposed. The first route comprises blending of the powders, uniaxial pressing, and hot extrusion of the green compact to obtain a bar; the second route includes a heat treatment of the green compact, to promote the diffusion of the alloying elements before hot extrusion. Further steps, such as rolling or drawing, are necessary to obtain the wire from the bar. This work studies the effects of the processing parameters on the properties of extruded bars and compares the results of the two routes employed, with special attention paid to the effects of heat treatment. The study confirms that heat treatment homogenises the microstructure and requires higher applied extrusion force and time. The results from characterisation show the presence of Al–Cu and Al–Cu–Li phases in the microstructure.

Arc-directed energy deposition using wire as feedstock is establishing itself as a 3D printing method capable of obtaining additively manufactured large structures. Contrasting results are reported in the literature about the effect of the deposition parameters on the quality of the deposited tracks, as it is highly dependent on the relationship and intercorrelations between the individual input parameters, which are generally deposition-technique-dependent. This study comprehensively analysed the effect of several deposition parameters and clarified their interactions in plasma metal deposition of Al alloys. It was found that, although no straightforward correlation between the individual input parameters investigated and the measured output deposition track’s quality aspects existed, the input current had the greatest effect, followed by the wire feed speed and its interaction with the input current. Moreover, the greatest effect of changing the shielding gas atmosphere, including the gas mixture, flow rate and plasma flow, was on the penetration depth, and fine-tuning the frequency/balance ratio and the preheating of the deposition substrates reduced the amount of porosity. This study demonstrates that well-deposited multi-layer walls made out of Al alloys can successfully be achieved via plasma metal deposition.

Introduction: Lung transplantation is associated with severe pain, which can delay recovery. Systemic lidocaine has useful analgesic properties for managing acute pain, however little is known on its use after lung transplantation. Due to pharmacological alterations during the postoperative period, the use of analgesics implies a demanding process to avoid toxicity, so lidocaine may play a role in this scenario. In this sense, the purpose of this case report is to present the use of systemic lidocaine as an option for the management of acute pain when other analgesics have failed to do so.Case presentation: The case of a male patient with acute pain in the postoperative period of single-lung transplantation is presented. Opioids and non-opioid analgesics showed limited efficacy, so the systematic administration of lidocaine was decided. Systemic lidocaine was effective for pain control, functional recovery and opioid decrease during the postoperative period.Conclusions: Systemic lidocaine was a useful drug for postoperative pain management in lung transplantation, since it allowed adequate analgesia and lung function recovery with decreased use of opioids. This drug may be a component of multimodal analgesia in selected patients when other options have failed; however its routine use is not recommended.

The 2000 series aluminium alloys are an attractive option for lightweight structures, but solidification cracking in fusion welding remains an issue in additive manufacturing technologies. Al-Cu-Li alloys, in particular, have gained considerable attention due to their excellent strength-to-weight ratio and corrosion and fatigue resistance, making them highly suitable for aerospace components. Nevertheless, their narrow solidification range makes them highly susceptible to cracking, porosity formation, and elemental evaporation during fusion-based AM processes. These challenges underscore the necessity for advanced processing technologies and the development of suitable feedstock materials to ensure weld integrity and optimal performance. Although Al–Cu–Li alloys are highly valued in the aerospace sector, the application of wire arc additive manufacturing (WAAM) is currently limited by the lack of commercially available wire compositions. This study focuses on the use of powder metallurgy Al-Cu-Li wires in wire arc additive manufacturing, specifically using plasma metal deposition technology, to explore welding characteristics. This research demonstrates the development of an alternative wire using powder metallurgy for WAAM. Powder metallurgy wires were deposited on 5053 and 7075 aluminium substrates, and their microstructure, chemical composition, and mechanical properties were analysed. Key findings include significant elemental losses of Li and Cu during deposition—approximately 55% and 25%, respectively—as well as noticeable variations in microstructure, porosity, and grain morphology, depending on the substrate. Deposits on the 5083 aluminium exhibited more equiaxed grains and a higher chemical homogeneity compared to those on the 7075 substrate. This work establishes a link between material design and additive manufacturing by demonstrating that powder metallurgy Al–Cu–Li wires can be effectively processed by WAAM, achieving controlled elemental losses and a uniform microstructure that enhances weld integrity in aerospace components.