Hematite, α-Fe2O3, is considered as one of the most promising materials for sustainable hydrogen production via photoelectrochemical water splitting with a theoretical solar-to-hydrogen efficiency of 17%. However, the poor electrical conductivity of hematite is a substantial limitation reducing its efficiency in real experimental conditions. Despite of computing models suggesting that the electrical conductivity is extremely anisotropic, revealing up to 4 orders of magnitude higher electron transport with conduction along the (110) hematite crystal plane, synthetic approaches allowing the sole growth in that direction have not been reported yet. Here, we present a strategy for controlling the crystal orientation of very thin hematite films by adjusting energy of ion flux during advanced pulsed reactive magnetron sputtering technique. The texture and effect of the deposition mode on the film properties were monitored by XRD, conversion electron Mössbauer spectroscopy, XPS, SEM, AFM, PEC water splitting, IPCE, transient photocurrent measurements, and Mott–Schottky analysis. The precise control of the synthetic conditions allowed to fabricate hematite photoanodes exhibiting fully textured structures along (110) and (104) crystal planes with huge differences in photocurrents of 0.65 and 0.02 mA cm–2 (both at 1.55 V versus RHE), respectively. The photocurrent registered for fully textured (110) film is among record values reported for thin planar films. Moreover, the developed fine-tuning of crystal orientation having a huge impact on the photoefficiency would induce further improvement of thin hematite films mainly if cation doping will be combined with the controllable texture.
Catalytic total oxidation is an effective procedure to minimize emissions of volatile organic compounds (VOC) emissions in industrial gases. Catalysts in the form of meshes are remarkable as they minimize the internal diffusion of reactants during the reaction as well as the need of expensive active components. In this paper, various conditions of radio frequency magnetron sputtering of cobalt on stainless-steel meshes was applied during catalyst preparation. Properties of the supported Co3O4 catalysts were characterized by SEM, XRD, temperature programmed reduction (H2-TPR), FTIR, XPS, and Raman spectroscopy. Catalytic activity was examined in deep oxidation of ethanol chosen as a model VOC. Performance of the catalysts depended on the amount of Co3O4 deposited on the supporting meshes. According to specific activities (the amounts of ethanol converted per unit weight of Co3O4), smaller Co3O4 particle size led to increased catalytic activity. The catalyst prepared by sputtering in an Ar+O2 atmosphere without calcination showed the highest catalytic activity, which decreased after calcination due to enlargement of Co3O4 particles. However, specific activity of this catalyst was more than 20 times higher than that of pelletized commercial Co3O4 catalyst used for comparison.