The crystallographic texture of metallic materials has a very strong effect on the properties of the materials. In the present article, we look at the rolling textures of fcc metals and alloys, where the classical problem is the existence of two different types of texture, the “copper-type texture” and the “brass-type texture.” The type of texture developed is determined by the stacking fault energy of the material, the rolling temperature and the strain rate of the rolling process. Recent texture simulations by the present authors provide the basis for a renewed discussion of the whole field of fcc rolling texture. We simulate the texture development with a model which allows us to vary the strength of the interaction between the grains and to vary the scheme for the calculation of the lattice rotation in the individual grains (type CL/MA or PR/PSA). For the deformation pattern we focus on {111} slip without or with deformation twinning, but we also consider slip on other slip planes and slip by partial dislocations. We consistently make quantitative comparison of the simulation results and the experimental textures by means of a scalar correlation factor. We find that the development of the copper-type texture is best simulated with {111} slip combined with type CL/PR lattice rotation and relatively strong interaction between the grains — but not with the full-constraint Taylor model and neither with the classical relaxed-constraint models. The development of the brass-type texture is best simulated with {111} slip combined with PR/PSA lattice rotation and weak interaction between the grains. The possible volume effect of deformation twins on the formation of the brass-type texture is a controversial question which we discuss on the basis of our simulations as seen together with other investigations.
21 September 2021 in Archives of Civil and Mechanical Engineering
Selective laser melted Titanium grade 23 was characterized by low porosity, relatively large surface roughness and pronounced surface texture (i.e. surface grooves orientation). The band/layer microstructure was built of mixed α and β phases. The as printed structure exhibited very high compressive residual stresses with strong anisotropy (i.e., − 512 ± 17 MPa and − 282 ± 14 MPa along the laser scanning direction and along the transverse direction, respectively) and strong fiber crystallographic texture. The latter one is responsible for the anisotropy of hardness in the material. Annealing at 600 °C during four hours significantly removed residual stresses (i.e. to − 14 ± 2.8 MPa) and slightly weakened the texture. Yield strength, 1120 ± 50 MPa, and ultimate tensile strength, 1210 ± 50 MPa, of the annealed material are significantly higher and tensile elongation, 3.9%, lower than for commercial Titanium grade 23. Final mechanical polishing to obtain flat and relatively smooth surface induced desired compression residual stress in the subsurface (i.e., equal to about − 90 MPa). Low absorbed gas contents (oxygen, nitrogen, hydrogen) and low porosity of the printed material indicates the correctness of the technology and allows the printed material to be classified as meeting the requirements of ASTM standards for Titanium grade 23. Besides traditional testing techniques, the optical profilometry, X-ray analysis (texture and residual stresses measurement) and infrared absorption method were applied for the product characterization and some potential of these testing methods and usefulness in technological practice was discussed, what can be particularly interesting both to practitioners from industry and researches from scientific laboratories.
18 August 2015 in Metals and Materials International
The goal of this work was theoretical and experimental study of micro- and macroscopic mechanical fields of 6061 aluminum alloy induced by the asymmetric rolling process. Two-scale constitutive law was used by implementing an elasto-plastic self-consistent scheme into the Finite Element code (ABAQUS/Explicit). The model was applied to study the asymmetric rolling. Such a deformation process induces heterogeneous mechanical fields that were reproduced by the model thanks to the crystallographic nature of constitutive law used. The studied material was processed, at room temperature, in one rolling pass to 36% reduction. The resulting material modifications were compared with predictions of the two-scale model. Namely, the calculated textures were compared with experimental ones determined by X-ray diffraction. Especially, detailed quantitative analysis of texture variation across the sample thickness was done. The influence of this texture variation on plastic anisotropy was studied. The advantages of asymmetric rolling process over symmetric one were identified. The main benefits are a nearly homogeneous crystallographic texture, reduced rolling normal forces and homogenization of plastic anisotropy through the sample thickness.
13 March 2018 in Metals and Materials International