Some α + β’ brass components of drinking water distribution systems in Morocco underwent early failures and were investigated to assess the nature and extent of the corrosion attacks. They exhibited different corrosion forms, often accompanied by extensive β’ dezincification. In order to offer viable alternatives to these traditional low cost materials, the corrosion behavior of two representative α + β’ brass components was compared to that of brass alloys with nominal compositions CuZn36Pb2As and CuZn21Si3P, marketed as dezincification resistant. CuZn21Si3P is a recently developed eco-friendly brass produced without any arsenic or lead. Electrochemical tests in simulated drinking water showed that after 10 days of immersion CuZn21Si3P exhibited the highest polarization resistance (Rp) values but after longer immersion periods its Rp values became comparable or lower than those of the other alloys. After 150 days, scanning electron microscope coupled to energy dispersive spectroscopy (SEM-EDS) analyses evidenced that the highest dezincification resistance was afforded by CuZn36Pb2As (longitudinal section of extruded bar), exhibiting dealloying and subsequent oxidation of β’ only at a small depth. Limited surface dealloying was also found on CuZn21Si3P, which underwent selective silicon and zinc dissolution and negligible inner oxidation of both α and κ constituent phases, likely due to peculiar galvanic effects.
The corrosion protection of coatings can be reinforced by the addition of entrapped corrosion inhibitors. β-cyclodextrin (β-CD) can form inclusion complexes with small inhibiting organic molecules that, when entrapped in coatings, allow the inhibitor release and adsorption at corrosion initiation sites. In this paper, several Nuclear Magnetic Resonance (NMR)-based experiments (e.g., Complexation-Induced Shifts (CIS), NMR titration, Diffusion-Ordered Spectroscopy (DOSY)) were performed to study the stability and geometry of a complex formed by β-cyclodextrin with 5-mercapto-1-phenyl-tetrazole (MPT). The complex was also detected by Electrospray Ionization (ESI) mass spectrometry and characterized by Fourier Transform Infrared (FTIR) spectra. Its influence on the protectiveness of a silane coating against bronze corrosion was evaluated in plain (AR) and concentrated (ARX10) synthetic acid rain, under different exposure conditions. In particular, the time evolution of the polarization resistance values during 20 days in ARX10 and the polarization curves recorded at the end of the immersions evidenced a higher protectiveness of the coating with the β-CD–MPT complex in comparison to that containing only MPT or only β-CD. The cyclic AR spray test carried out on coated bronze coupons with cross-cut scratches evidenced the absence of underfilm corrosion starting from the scratches only in the complex-containing coating.