This research explains the melt spinning of bicomponent fibers, consisting of a conductive polypropylene (PP) core and a piezoelectric sheath (polyvinylidene fluoride). Previously analyzed piezoelectric capabilities of polyvinylidene fluoride (PVDF) are to be exploited in sensor filaments. The PP compound contains a 10 wt % carbon nanotubes (CNTs) and 2 wt % sodium stearate (NaSt). The sodium stearate is added to lower the viscosity of the melt. The compound constitutes the fiber core that is conductive due to a percolation CNT network. The PVDF sheath’s piezoelectric effect is based on the formation of an all-trans conformation β phase, caused by draw-winding of the fibers. The core and sheath materials, as well as the bicomponent fibers, are characterized through different analytical methods. These include wide-angle X-ray diffraction (WAXD) to analyze crucial parameters for the development of a crystalline β phase. The distribution of CNTs in the polymer matrix, which affects the conductivity of the core, was investigated by transmission electron microscopy (TEM). Thermal characterization is carried out by conventional differential scanning calorimetry (DSC). Optical microscopy is used to determine the fibers’ diameter regularity (core and sheath). The materials’ viscosity is determined by rheometry. Eventually, an LCR tester is used to determine the core’s specific resistance.

Polyethylene has great potential as an alternative material for carbon fiber production. Polyethylene can be processed in the economic melt spinning process. These precursors are prepared for the subsequent process step of carbonization by using chemical stabilization (sulphonation). The strategy is to adjust these precursor properties by the melt spinning process, thus resulting in a precursor, which can be stabilized sufficiently by sulphonation. The objective is to find the correlation between precursor properties and the results of the sulphonation. In this paper, the chemical stabilization is described and the results of the chemical stabilization are discussed. The novelty in this paper is that the results of the sulphonation are brought in correlation with the precursor properties. It can be shown that the filament diameter and the polymer structure (e.g., the crystallinity) of the precursor have an influence on the sulphonation process.

The structural properties of novel melt-spun polymer optical fibers (POFs) are investigated by small-angle X-ray scattering. The amorphous PMMA POFs were subjected to a rapid cooling in a water quench right after extrusion in order to obtain a radial refractive index profile. Four fiber samples were investigated with small-angle X-ray scattering (SAXS). The resulting distance-distribution functions obtained from the respective equatorial and meridional SAXS data exhibit a real-space correlation peak indicative of periodic cross-sectional and axial variations in the scattering density contrast. Simple model calculations demonstrate how the structural information contained particularly in the equatorial distance distribution function can be interpreted. The respective results are qualitatively verified for one of the fiber samples by comparison of the model curve with the measured SAXS data. Eventually, the study confirms that the cross-sectional variation of the (scattering-) density is the main reason for the formation of radial refractive-index profiles in the POFs.