This study conducted longitudinal ultrasonic-assisted milling (UAM) tests and optimized a combination of milling technological parameters to achieve high-quality machining of TC18 titanium alloy. The motion paths of the cutter under the coupled superposition states of longitudinal ultrasonic vibration and end milling were analyzed. Based on the orthogonal test, the cutting forces, cutting temperatures, residual stresses, and surface topographical patterns of TC18 specimens under different UAM conditions (cutting speeds, feeds per tooth, cutting depths, and ultrasonic vibration amplitudes) were examined. The differences between ordinary milling and UAM in terms of machining performance were compared. Using UAM, numerous characteristics (including variable cutting thickness in the cutting area, variable cutting front angles of the tool, and the lifting of the cuttings by the tool) were optimized, reducing the average cutting force in all directions, lowering the cutting temperature, increasing the surface residual compressive stress, and significantly improving the surface morphology. Finally, fish scale bionic microtextures with clear, uniform, and regular patterns were formed on the machined surface. High-frequency vibration can improve material removal convenience, thus reducing surface roughness. The introduction of longitudinal ultrasonic vibration to the end milling process can overcome the limitations of traditional processing. The optimal combination of UAM parameters for titanium alloy machining was determined through the end milling orthogonal test with compound ultrasonic vibration, which significantly improved the surface quality of TC18 workpieces. This study provides insightful reference data for subsequent machining process optimization.

The ultrasonic vibration-assisted milling process was used to study the difficult-to-machine aerospace material titanium alloy TC4 and explore the milling parameters that fit the processing. Based on the orthogonal experimental method, the changes in cutting force, roughness, and surface morphology under conventional and ultrasonic-assisted milling conditions were studied, and the relationship between various processing parameters and their effects was obtained. The results showed that the cutting force was most affected by the feed per tooth and cutting depth. Adding ultrasonic vibration could change the surface texture and significantly impact roughness. By adding an appropriate amplitude of ultrasonic-assisted milling, the maximum average cutting force can be reduced by more than 20.66%, and the maximum surface roughness can be reduced by 44.23%, making the workpiece surface produce regular “sine/cosine” patterns and improving the surface quality of the workpiece. Compared with conventional milling, the deformation layer of the workpiece slightly increased under ultrasonic-assisted milling. The cutting force and surface roughness of titanium alloy TC4 under ultrasonic-assisted milling were reduced. A reasonable selection of processing parameters can further improve cutting force and other parameters, providing a reference basis for the processing of aerospace materials.

This study aimed to develop a longitudinal ultrasonic-assisted milling system to investigate the machinability of titanium (Ti) Alloy Ti-6Al-4V (TC4). Aiming at reduced milling force and enhanced surface quality, ultrasonic-assisted milling was investigated taking into account the following processing parameters: spindle speed (cutting rate) n, feed per tooth f_z, milling depth a_p, and ultrasonic amplitude A. A comparison was made with conventional milling. The results of univariate tests demonstrated that the ultrasonic amplitude had the most significant impact on the milling force along the z-axis, resulting in a reduction of 15.48% compared with conventional milling. The range analysis results of multivariate tests demonstrated that a_p and f_z were the dominant factors influencing the cutting force. The minimum reduction in the milling force in ultrasonic-assisted milling along the x-, y-, and z-axes was 11.77%, 15.52%, and 17.66%, respectively, compared with that in conventional milling. The ultrasonic-assisted milling led to reduced surface roughness and enhanced surface quality; the maximum surface roughness in ultrasonic-assisted milling was 25.93%, 36.36% and 26.32% in terms of n, f_z, and a_p, respectively. In longitudinal ultrasonic-assisted milling, the periodic “separation-contact” was accompanied by microimpacts, resulting in even smaller intermittent periodic cutting forces. Hence, regular fish scale machining mesh was observed on the processed surface, and the workpiece surface exhibited high cleanness and smoothness. The reasonable configuration of ultrasonic-assisted milling parameters can effectively improve the milling force and surface quality of Ti alloys and accumulate reference data for the subsequent machining process research.

The mechanical harvesting of corn has always been a problem for the development of the corn industry. In the present investigation, a tangential flow–transverse axial flow threshing test system was designed based on the 4YL-4/5 harvester. The structure design was modular, and the threshing drum and other key parts could be changed, or the technical parameters could be adjusted according to the needs. Thus, the system becomes suitable to carry out the threshing test of various grains. In this paper, two kinds of systems, a cylindrical plate-tooth mixed row threshing drum and a full cylindrical threshing drum, were designed. Using the same materials and technical conditions, a comparative experiment of the corn grain harvest was carried out to explore the mechanical–technical conditions and methods to reduce the grain breakage rate of corn’s direct harvest.The results showed that the threshing ability and adaptability of the cylinder with a plate-tooth mixed arrangement structure were higher than those of the full cylinder arrangement structure. It was also found that for a higher moisture content (above 28%) of the maize ear, the grain breakage rate met the national standard. On the other hand, the cylinder with a plate-tooth threshing drum can support a wider range of moisture contents and drum peripheral velocities than the full cylinder threshing drum. Within the range of all tested moisture contents and drum peripheral velocities, the minimum grain breakage rate of the full cylinder tooth drum was 3.7%, and the minimum grain breakage rate of the cylinder with the plate-tooth threshing drum was 1.5%, which means a reduction of 59.5% of the breakage rate was achieved.

Biosensors are a new type of sensor that utilize biologically sensitive materials and microbially active analytes to measure a variety of biological signals. The purpose of monitoring is achieved by combining these sensitive materials with analytes such as proteins, cells, viruses, and bacteria, inducing changes in their physical or chemical properties. The use of nanomaterials in fabricating surface acoustic wave (SAW) biosensors is particularly noteworthy for the label-free detection of organisms due to their compact size, portability, and high sensitivity. Recent advancements in the manufacturing techniques of SAW biosensors have significantly enhanced sensor performance and reliability. These techniques not only ensure precise control over sensor dimensions and material properties but also facilitate scalable and cost-effective production processes. As a result, SAW biosensors are poised to become powerful tools for various clinical and rapid detection applications.

Additive manufacturing technology has been widely used in aviation, aerospace, automobiles and other fields due to the fact that near-net-shaped components with unprecedented geometric freedom can be fabricated. Additively manufactured aluminum alloy has received a lot of attention, due to its excellent material properties. However, the finished surface of additively manufactured aluminum alloy with nanoscale surface roughness is quite challenging and rarely addressed. In this paper, a novel machining technology known as ultrasonic elliptical vibration-assisted cutting (UEVC) was adopted to suppress the generation of cracks, improve the surface integrity and reduce tool wear during the ultra-precision machining of selective laser melting (SLM) additively manufactured AlSi10Mg alloy. The experimental results revealed that, in the conventional cutting (CC) process, surface defects, such as particles, pores and grooves, appeared on the machined surface, and the machined surface rapidly deteriorated with the increase in cumulative cutting area. In contrast, an almost flawless machined surface was obtained in the UEVC process, and its roughness value was less than 10 nm. Moreover, the tool wear of the CC tool was remarkably greater than that of the UEVC tool, and the standard flank wear width of the CC tool was more than twice that of the UEVC tool. Therefore, the UEVC technology is considered to be a feasible method for the ultra-precision machining of SLM additively manufactured AlSi10Mg alloy.