This research delves into the corrosion resistance and wear behavior of Ni60-based composite coatings strengthened by TiC and NbC particles, which are produced by laser cladding. Three distinct coatings were prepared: S1 (Ni60 + 20%TiC), S2 (Ni60 + 10%TiC + 10%NbC), and S3 (Ni60 + 20%NbC). Microstructural characterization revealed that the addition of TiC and NbC altered phase composition, inducing lattice distortion and promoting the formation of carbides such as Cr₇C₃, Ni₃C, and Nb₂C. The S2 coating exhibited the highest average microhardness (1045 HV) due to synergistic grain refinement and homogeneous carbide dispersion. Wear resistance followed the order S2 > S3 > S1, attributed to the optimized balance of hard-phase distribution and reduced abrasive wear. Electrochemical tests in 3.5 wt% NaCl solution demonstrated superior corrosion resistance for S3, characterized by the lowest corrosion current density (1.732 × 10⁻⁶ A/cm²) and a stable passivation film, facilitated by NbC-induced oxide formation. While S2 achieved peak mechanical performance, S3 excelled in corrosion resistance, highlighting the trade-off between carbide reinforcement and electrochemical stability. This work underscores the potential of tailoring dual-carbide systems in Ni60 coatings to enhance durability in harsh environments.

CoCrFeNiMn high-entropy alloy (HEA) composite coatings with 0, 10, and 20 wt% TiC are synthesized through laser cladding technology, and their corrosion and wear resistance are systematically investigated. The X-ray diffraction (XRD) results show that with the addition of TiC, the phases of TiC and M₂₃C₆ are introduced, and lattice distortion occurs simultaneously (accompanied by the broadening and leftward shift of the main Face-Centered Cubic (FCC) peak). Scanning electron microscopy (SEM) reveals that the incompletely melted TiC particles in the coating (S2) are uniformly distributed in the matrix with 20 wt% TiC, while in the coating (S1) with 10 wt% TiC, due to gravitational sedimentation and decomposition during laser processing, the distribution of the reinforcing phase is insufficient. When rubbed against Si₃N₄, with the addition of TiC, S2 exhibits the lowest friction coefficient of 0.699 and wear volume of 0.0398 mm³. The corrosion resistance of S2 is more prominent in the simulated seawater (3.5 wt% NaCl). S2 shows the best corrosion resistance: it has the largest self-corrosion voltage (−0.425 V vs. SCE), the lowest self-corrosion current density (1.119 × 10⁻⁷ A/cm²), and exhibits stable passivation behavior with a wide passivation region. Electrochemical impedance spectroscopy (EIS) confirms that its passivation film is denser. This study shows that the addition of 20 wt% TiC optimizes the microstructural homogeneity and synergistically enhances the mechanical strengthening and electrochemical stability of the coating, providing a new strategy for the making of HEA-based layers in harsh wear-corrosion coupling environments.