In recent years, with the rapid development of the construction industry, the demand for natural river sand has become increasingly prominent. Development of alternatives to river sand has become an interesting direction for concrete research. In this paper, coal gangue was proposed to replace part of the river sand to produce coal gangue fine aggregate concrete, while waste polyethene terephthalate (PET) bottles were used as raw materials to make PET fibers to improve the mechanical properties of coal gangue fine aggregate concrete. There were two parts of the test conducted. In the first part, the compressive strength of the gangue fine aggregate concrete cube, splitting tensile strength, axial compressive strength, and static elastic modulus were studied when the substitution rate of coal gangue increased from 0% to 50%. Referring to the equation of the full stress-strain curve of plain concrete, the stress-strain constitutive equation of coal gangue fine aggregate concrete was analyzed and studied. By comparing with plain concrete, it was found that the coal gangue concrete with a replacement rate of 50% had higher compressive strength and tensile strength, but its brittleness was significantly greater than that of plain concrete in the later stage. In the second part, by studying the effect of different PET fiber content on the mechanical properties of coal gangue fine aggregate concrete with a replacement rate of 50%, it was found that when the addition of PET fiber was 0.1% and 0.3%, not only were compressive strength, splitting tensile strength, static elastic modulus, and flexural strength of the gangue fine aggregate concrete effectively improved but also the brittleness of concrete can be significantly reduced. The study found that after adding 0.3% PET fiber, the coal gangue fine aggregate concrete with a replacement rate of 50% has better mechanical properties and less brittleness.

Multiphase lightweight aggregate concrete (MLAC) is a green composite building material prepared by replacing part of the crushed stone in concrete with other coarse aggregates to save construction ore resources. For the best MLAC performance in this paper, four kinds of coarse aggregate—coal gangue ceramsite, fly ash ceramsite, pumice and coral—were used in different dosages (10%, 20%, 30% and 40%) of the total coarse aggregate replacement. Mechanical property and impact resistance tests on each MLAC group showed that, when coal gangue ceramsite was 20%, the mechanical properties and impact resistance of concrete were the best. The compressive, flexural and splitting tensile strength and impact energy dissipation increased by 29.25, 19.93, 13.89 and 8.2%, respectively, compared with benchmark concrete. The impact loss evolution equation established by the two-parameter Weibull distribution model effectively describes the damage evolution process of MLAC under dynamic loading. The results of a comprehensive performance evaluation of four multiphase light aggregate concretes are coal gangue ceramsite concrete (CGC) > fly ash ceramsite concrete (FAC) > coral aggregate concrete (CC) > pumice aggregate concrete (PC).

Through the recovery and reuse of agricultural waste, the extraction and consumption of natural aggregates can be reduced to realize the sustainable development of the construction industry. Therefore, this paper utilizes the inexpensive, surplus, clean, and environmentally friendly waste agricultural material walnut shell to partially replace the fine aggregates in mortar to prepare environmentally friendly mortar. Considering the decrease in mortar performance after mixing walnut shells, basalt fibers of different lengths (3 mm, 6 mm, and 9 mm) and different dosages (0.1%, 0.2%, and 0.3%) were mixed in the mortar. The reinforcing effect of basalt fibers on walnut shell mortar was investigated by mechanical property tests, impact resistance tests, and freeze–thaw cycle tests. The damage prediction model was established based on the Weibull model and gray model (GM (1,1) model), and the model accuracy was analyzed. The experimental results showed that after adding basalt fibers, the compressive strength, split tensile strength, and flexural strength of the specimens with a length of 6 mm and a doping amount of 0.2% increased by 13.98%, 48.15%, and 43.75%, respectively, and the fibers effectively improved the defects inside the walnut shell mortar. The R²s in the Weibull model were greater than 87.38%, and the average relative error between the predicted life of the impacts and the measured values was greater than 87.38%. The average relative errors in the GM (1,1) model ranged from 0.81% to 2.19%, and the accuracy analyses were all of the first order.