The 3D-printed ceramic catalyst has a broad range of application prospects. Notably, the ZIF-67-loaded 3D-printed ceramic catalyst demonstrates exceptional catalytic performance and a high degree of structural design flexibility. However, the ceramics prepared by the direct loading of ZIF-67 onto ceramic substrates during 3D printing show insufficient catalytic stability. In this study, aluminum phosphate (AP) was used as a binder to enhance the adhesion between ZIF-67 and the Al2O3 ceramic support surface, thereby reducing ZIF-67 shedding and preventing the degradation of the catalytic performance of the 3D-printed ceramic catalyst. Consequently, after six cycles, the conversion rate of 4-nitrophenol with ZIF-67/Al2O3 decreased by 31%, whereas that with ZIF-67@AP/Al2O3 decreased by only 5.4%. The reasons for the high catalytic stability of ZIF-67@AP/Al2O3 were comprehensively and meticulously investigated. The proposed synthesis strategy, which utilizes AP to facilitate the bonding of ZIF-67 to the Al2O3 ceramic scaffold, offers a novel approach for enhancing the catalytic stability of 3D-printed ceramic catalysts loaded with active species through self-growth methods. This approach is expected to guide future research on efficient catalytic systems for various applications.
9 June 2021 in Journal of Materials Engineering and Performance
The three-dimensional (3D) printing of a SiO2-filled thermosetting polyimide (SiO2@TSPI) composite with outstanding performance is realized via the direct ink writing (DIW) of polyamide acid (PAA) composite ink and thermal treatment conducted thereafter. The composite ink consists of phenylethynyl-terminated PAA and silica nanoparticles, where the SiO2 nanoparticles serve as the rheology modifier that is necessary for the DIW technique to obtain self-supporting feedstock during 3D printing and the reinforcement filler that is used to enhance the performance of the final composite. As a result, printed parts with complex geometry and robust thermal stability are obtained. Due to the extrusion-based DIW technique, the printed structures exhibit anisotropic mechanical strength that highly depends on printing roads. This simple and convenient means of realizing 3D structures of thermosetting polyimides is a promising strategy in aerospace and other fields.