In this study, two biodegradable Mg-Zn-Ca alloys with alloy content of less than 1 wt % were strengthened via high pressure torsion (HPT). A subsequent heat treatment at temperatures of around 0.45 T_m led to an additional, sometimes even larger increase in both hardness and tensile strength. A hardness of more than 110 HV and tensile strength of more than 300 MPa were achieved in Mg-0.2Zn-0.5Ca by this procedure. Microstructural analyses were conducted by scanning and transmission electron microscopy (SEM and TEM, respectively) and atom probe tomography (APT) to reveal the origin of this strength increase. They indicated a grain size in the sub-micron range, Ca-rich precipitates, and segregation of the alloying elements at the grain boundaries after HPT-processing. While the grain size and segregation remained mostly unchanged during the heat treatment, the size and density of the precipitates increased slightly. However, estimates with an Orowan-type equation showed that precipitation hardening cannot account for the strength increase observed. Instead, the high concentration of vacancies after HPT-processing is thought to lead to the formation of vacancy agglomerates and dislocation loops in the basal plane, where they represent particularly strong obstacles to dislocation movement, thus, accounting for the considerable strength increase observed. This idea is substantiated by theoretical considerations and quenching experiments, which also show an increase in hardness when the same heat treatment is applied.

In this study, five MgZnCa alloys with low alloy content and high biocorrosion resistance were investigated during thermomechanical processing. As documented by microhardness and tensile tests, high pressure torsion (HPT)-processing and subsequent heat treatments led to strength increases of up to 250%; as much as about 1/3 of this increase was due to the heat treatment. Microstructural analyses by electron microscopy revealed a significant density of precipitates, but estimates of the Orowan strength exhibited values much smaller than the strength increases observed. Calculations using Kirchner’s model of vacancy hardening, however, showed that vacancy concentrations of 10⁻⁵ could have accounted for the extensive hardening observed, at least when they formed vacancy agglomerates with sizes around 50–100 nm. While such an effect has been suggested for a selected Mg-alloy already in a previous paper of the authors, in this study the effect was substantiated by combined quantitative evaluations from differential scanning calorimetry and X-ray line profile analysis. Those exhibited vacancy concentrations of up to about 10⁻³ with a marked percentage being part of vacancy agglomerates, which has been confirmed by evaluations of defect specific activation migration enthalpies. The variations of Young’s modulus during HPT-processing and during the subsequent thermal treatments were small. Additionally, the corrosion rate did not markedly change compared to that of the homogenized state.

In this study, several biodegradable Mg alloys (Mg5Zn, Mg5Zn0.3Ca, Mg5Zn0.15Ca, and Mg5Zn0.15Ca0.15Zr, numbers in wt%) were investigated after thermomechanical processing via high-pressure torsion (HPT) at elevated temperature as well as after additional heat treatments. Indirect and direct analyses of microstructure revealed that the significant strength increases arise not only from dislocations and precipitates but also from vacancy agglomerates. By contrast with former low-temperature processing routes applied by the authors, a significant ductility was obtained because of temperature-induced dynamic recovery. The low initial values of Young’s modulus were not significantly affected by warm HPT-processing. nor by heat treatments afterwards. Also, corrosion resistance did not change or even increase during those treatments. Altogether, the study reveals a viable processing route for the optimization of Mg alloys to provide enhanced mechanical properties while leaving the corrosion properties unaffected, suggesting it for the use as biodegradable implant material.