The process of an unstable plastic flow associated with the strain rate sensitivity of mechanical properties was studied in porous 316L austenitic steel samples manufactured by laser powder bed fusion (L-PBF). Different micromechanisms of deformation and fracture of porous samples dependent on strain rate were found. It was found that despite the porosity, the specimens showed high strength, which increased with the loading rate. Porosity led to lower ductility of the studied specimens, in comparison with literature data for low porous 316L L-PBF samples and resulted in de-localization of plastic deformation. With an increase in strain rate, nucleation of new pores was less pronounced, so that at the highest strain rate of 8 × 10⁻³ s⁻¹, only pore coalescence was observed as the dominating microscopic mechanism of ductile fracture.

The influence of implant design and structural factors on fatigue life under cyclic loading was investigated. The implants were manufactured from 316L steel powder using 3D printing for medical use. A simulation model of implant deformation was built using ANSYS software. The obtained data showed that the geometry of the implant had the necessary margin of safety for osseointegration time. It was found that the stress concentration factor, which is associated with fatigue life, for an implant with a hexagon head and internal thread depends on the mechanical properties of the metal, design, and load conditions. The presence of internal threads and holes in the implant increases the stress concentration factor by more than 10 times. The number of load cycles for the failure of the implant, which was calculated by taking into account a coefficient for reducing the endurance limit, was found to be sufficient for implant osseointegration.

The study of unstable plastic flow in porous steel 316L samples after compression deformation at room temperature with different strain rates was carried out. The samples were obtained from ASTM F3184 medical grade steel powder by digital metallurgy using a Renishaw AM 400 laser 3D printer. Serrations on the stress-strain curves and strain localization bends were found, which were associated with the Portevin-Le Chatelier effect and testified instability of the plastic flow of the material under the deformation process. Deformation twins were observed in the structure of deformed samples.

Studies of the original implant for restoring the function of the tubular bone stump were carried out. The implant was manufactured by the Electron Beam Melting method from 316L steel powder used for medical purposes. A high roughness of the implant surface was found, which is necessary for osseointegration in the bone. Technological defects of the product are revealed, which affect the subsequent destruction and reduce the service life of the product.