Bearings are the supporting elements of bridges. They perceive vertical and horizontal loads from the bridge span. Spherical bearings are one of the construction common types. The material and configuration of the anti-friction layers determine the bearing performance. The paper performed the contact deformation analysis of spherical bearing elements at a nominal vertical load of 1000 kN. The six types of the spherical sliding layer material are considered: ultra-high molecular weight polyethylene (UHMWPE) from three different manufacturers, modified polytetrafluoroethylene (PTFE), and composite materials by PTFE with two different forms of reinforcing bronze inclusions. Young’s modulus, Poisson’s ratio, and strain curve are obtained experimentally for spherical sliding layer materials. Paper considered the influence of the sliding layer material on the contact parameters and deformation characteristics of the structure with a standard interlayer thickness by 4 mm. Research observed significant the composite interlayer deformation and the appearance of “no contact” zones on the mating surfaces. The option of increasing the sliding layer thickness up to 6–8 mm is considered. A decrease is observed in the maximum level of contact parameters by increase of the sliding layer thickness. The influence of the anti-friction layer materials becomes insignificant on the bearing deformation with an increase of the spherical sliding layer thickness.
The novel results reported here present qualitative and quantitative regularities of the deformation behavior of a spherical bearing with a different location and inclination angle of the antifriction layer. A number of topical problems encountered during the assessment of the performance bearings are considered in the work. The spherical bearings of the bridge span are investigated. Structures are load-bearing elements of transport systems. They perceive thermal power loads from the bridge span. The temperature problem is not considered in this study. In this paper, a comparative analysis of the bridge spherical bearing operation at different antifriction layer locations was performed. Two bearing geometries are considered: the interlayer is pressed in a spherical segment (classical geometry); the interlayer is pressed into a recess located in the lower steel plate. The six modern antifriction materials considered proved suitable to some extent as contact unit sliding layers for various purposes. Additionally, the influence of the inclination angle of the antifriction layer end face on the structure operation for all sliding layer material variants was analyzed. It has been established that the bearing design with an interlayer in the lower steel plate has a more favorable deformation behavior. Changing of the inclination angle of the antifriction layer end face leads to a decrease in the maximum level of contact parameters and deformation characteristics for all the considered structures.
The article considered the three types of description of the material behavior model: elastic, elastic–plastic, and viscoelastic. The problem is considered in the framework of deformable solid mechanics. The paper considers the possibility of describing modern polymeric and composite materials used as antifriction sliding layers in the viscoelasticity framework. A numerical procedure for finding the coefficients to describe the viscoelastic material behavior using the Prony model has been implemented. Numerical results and experimental data are compared. The model problem of spherical indenter penetration into polymer half-space is realized. The influence of the system discretization on the numerical solution is analyzed. The influence of the polymer behavior description in static and dynamic problem formulations is analyzed.
Requirements to critical elements of transport and logistics systems have been increased due urbanization in the territories of Russia and the world. Bridge bearings, which perceive the vertical and horizontal loads from the bridge span, as well as absorb thermal expansion and contraction, shrinkage, seismic disturbances, etc. refer to such elements. Requirements to strength, durability, wear resistance, operation maintenance-free periods, etc., imposed on the bridge bearing are increasing due to a stable growth of loads on the bridge elements and increase in vehicle fleets. Recently, international and Russian companies have been engaged in development of new polymeric and composite materials, which have improved physical and mechanical, frictional, thermo-mechanical and rheological properties and can be used as a thin layer of sliding bearings bridges. A number of problems are outlined in studying material properties and geometric configuration of bridge bearings in order to rationalize the work of its structure. Three topical problems of solid mechanics are reviewed in the work. This is the identification of qualitative and quantitative patterns of the deformation behavior of modern antifriction polymer and composite materials as relatively thin sliding layers of bridge spherical bearings in order to formulate scientifically grounded recommendations for the selection of the interlayer material regarding the study unit operation. This is an analysis of the influence of the sliding layer material physical and mechanical, frictional, thermomechanical and rheological properties on the structure deformation as a whole and the change in the contact zone parameters, in particular. It is an analysis of the influence of the sliding layer geometric configuration on the structure performance. A significant decrease in the area of full adhesions of the contact surfaces, including up to 0, and the occurrence or increase in the area of the divergence of the contact surfaces (no contact) is observed during frictional contact taking into account the lubrication on the mating surfaces. The surface percentage on which the contact surfaces divergence (no contact) is observed decreases, on average by more than 2 times, if the sliding layer thickness is increased.
Polymers have gained a foothold in the international market and are actively utilized at a large scale in various industries. They are used as sliding layers in various types of friction units. However, there is a lack of research on their deformation behavior under different design conditions. This work is focused on studying the influence of the geometrical design of lubrication recesses in a polymer sliding layer operating under conditions of frictional contact interaction. The article investigated an element of bridge-bearing steel plate with recesses for lubrication. Two geometrical configurations of recesses are studied: the annular groove and spherical well in the engineering software package ANSYS Mechanical APDL. Polytetrafluoroethylene (PTFE) is considered an elastic-plastic sliding layer. A comparative analysis of two models with different geometrical configurations of cutouts for lubrication, with/without taking into account its volume in the recess, has been conducted. The article establishes that in the absence of lubrication in the recesses, large deformations of the polymer sliding layer occur. This effect negatively affects the structure as a whole. Changing the geometry of the recess for lubrication has the greatest effect on the intensity of plastic deformations. Its maximum level is lowered by almost ~60% when spherical notches are used for lubrication instead of grooves. The friction coefficient of the polymer has a great influence on the contact tangential stress. At the experimental coefficient of friction, it is lowered on average by ~85%. The friction coefficient of the lubricant has almost no effect on the deformation of the cell (<1%).
This article considers the deformation behavior of Panda optical fiber using different models of material behavior for the tasks of predicting residual stresses after drawing when cooling from 2000 °C to room temperature (23 °C) and indenting the fiber into an aluminum half-space at different parameters. These studies were conducted for single- and double-layer protective coatings (PCs), at different values of external load and thickness of single-layer PC. This paper determined the fields of residual stresses in the fiber formed during the drawing process. They are taken into account in modeling the fiber performance in the further process of this research. This article investigated two variants of PC behavior. The influence of behavior models and the number of covering layers on the deformation of the “fiber-half-space” system was analyzed. This paper establishes qualitative and quantitative regularities of the influence of the external load magnitude and relaxation properties of PCs on the deformation and optical characteristics of Panda optical fiber.