Ergonomics is important for smooth and sustainable industrial operation. In the manufacturing industry, due to poor workstation design, workers frequently and repeatedly experience uncomfortable postures and actions (reaching above their shoulders, bending at awkward angles, bending backwards, flexing their elbows/wrists, etc.). Incorrect working postures often lead to specialized injuries, which reduce productivity and increase development costs. Therefore, examining workers’ ergonomic postures becomes the basis for recognizing, correcting, and preventing bad postures in the workplace. This paper proposes a new framework to carry out risk analysis of workers’ ergonomic postures through 3D human pose estimation from video/image sequences of their actions. The top-down network calculates human body joints when bending, and those angles are compared with the ground truth body bending data collected manually by expert observation. Here, we introduce the body angle reliability decision (BARD) method to calculate the most reliable body-bending angles to ensure safe working angles for workers that conform to ergonomic requirements in the manufacturing industry. We found a significant result with high accuracy in the score for ergonomics we used for this experiment. For good postures with high reliability, we have OWAS score 94%, REBA score 93%, and RULA score 93% accuracy. Similarly, for occluded postures we have OWAS score 83%, REBA score 82%, and RULA score 82%, compared with expert’s occluded scores. For future study, our research can be a reference for ergonomics score analysis with 3D pose estimation of workers’ postures.

Musculoskeletal disorders are an unavoidable occupational health problem. In particular, workers who perform repetitive tasks onsite in the manufacturing industry suffer from musculoskeletal problems. In this paper, we propose a system that evaluates the posture of workers in the manufacturing industry with single-view 3D human pose-estimation that can estimate the posture in 3D using an RGB camera that can easily acquire the posture of a worker in a complex workplace. The proposed system builds a Duckyang-Auto Worker Health Safety Environment (DyWHSE), a manufacturing-industry-specific dataset, to estimate the wrist pose evaluated by the Rapid Limb Upper Assessment (RULA). Additionally, we evaluate the quality of the built DyWHSE dataset using the Human3.6M dataset, and the applicability of the proposed system is verified by comparing it with the evaluation results of the experts. The proposed system provides quantitative assessment guidance for working posture risk assessment, assisting the continuous posture assessment of workers.