Traditional sound-absorbing materials, which are intended to address the issue of low-frequency noise control in automobile air-conditioning duct mufflers, have limited noise reduction effects in small spaces. Because of their straightforward structure and excellent controllability, acoustic metamaterials—particularly Helmholtz resonators—have emerged as a research hotspot in low-frequency noise reduction. However, existing technologies have issues such as restricted structural scale, narrow absorption frequency bands, and conflicts with ventilation requirements. To address these, this paper proposes a new type of Helmholtz perforated and tortuous-characteristic duct muffler for the unit cell of acoustic metamaterials. Through the innovative structural design combining a perforated panel with a multi-channel tortuous cavity, the length of the channel is changed in a limited space, thereby extending the sound wave propagation path and enhancing the dissipation of sound wave energy. Meanwhile, for the muffler, acoustic theoretical modeling, finite element simulation, and parametric optimization methods are adopted to systematically analyze the influence of its key structural parameters on the sound transmission loss (STL) of the muffler. Compared with the traditional folded-channel metamaterial, the two differ in resonance frequency by 38 Hz, in transmission loss by 1.157 dB, and in effective bandwidth by 1 Hz. This research provides theoretical support and design basis for solving the problem of low-frequency noise control in ventilation ducts, improves low-frequency broadband sound absorption performance, and promotes the engineering application of high-efficiency noise reduction devices.

The shearer drum undertakes the main function of coal falling and loading, and picks distributed on it have a great impact on the performance of the drum. However, few studies have optimized the pick and drum at the same time. In this paper, parameters of pick and drum are considered as design variables, and the response functions of design variables are established based on the central composite experiment method. The optimal structural and working parameters of the pick and the drum of MG500/1130-WD shearer are obtained by using the multi-objective bat algorithm and multi-objective bat algorithm with grid, respectively. Comparing results of the two algorithms, the multi-objective bat algorithm with grid is more effective in improving the comprehensive performance of the drum. According to the optimized design variables, a coal mining test is carried out to verify the optimization effect of the algorithm. The result provides some theoretical references for the design and production of the drum and has some engineering application value.

In this paper, we propose an ultrasonically coupled mechanical rock-breaking technology, creatively design an ultrasonically coupled mechanical rock-breaking drum, concurrently develop an ultrasonic cracking simulation method based on test coordination, and study the cracking mechanism and characteristics of ultrasonically pre-broken rock in order to increase the rock-breaking efficiency of shearer drums and lengthen pickaxe service life. To further understand the theory behind ultrasonic-coupled mechanical rock breaking, the operation of a fusion drum and the implications of ultrasonic field theory in a solid medium are first examined. Second, the impact and mechanism of the ultrasonic pre-crushing of the target red sandstone are investigated in conjunction with conducting a rock uniaxial compression test and RFPA^2D modeling. Furthermore, an ultrasonic pre-crushing fracturing mechanism test of the target red sandstone further reveals the effect and mechanism of ultrasonic fracturing. The efficacy of ultrasonic-coupled mechanical single-cutter cutting is then investigated using the discrete element cutting model (PFC^2D) of red sandstone. The results show that under the action of ultrasonic waves with an excitation frequency of 41 kHz, cracks can effectively be produced inside the rock mass of the target red sandstone, and the cumulative amount of acoustic emission is as high as 513, which reduces the strength of the rock mass and disintegrates its internal structure; the average cut-off force of the purely mechanical rock-breaking mode is 6374 N, and that of ultrasonically coupled rock breaking is 4185 N, which is a reduction of 34.34%, and can be attributed to the fact that ultrasonic waves can loosen the structure of the rock mass. This is explained by the ability of ultrasonic vibrations to weaken the structure of rock. The coupled rock-breaking technology not only simplifies mechanical cutting and rock breaking but the lower force can also reduce a pick-shaped trunnion’s wear failure cycle. This improves the environment for subsequent pick-shaped trunnion cutting and rock breaking and prevents the pick-shaped trunnion from being subjected to high-stress loads for an extended period of time so as to prolong its working life.

Prediction of rock fracturing capacity demands particular requirements for the exploitation of mineral resources, especially for the parameter design of conical pick performance for hard rock fragmentation, which must take into account differences in rock mechanical properties. Among these parameters, the peak cutting force (PCF) is important in designing, selecting, and optimizing the cutting head of mining equipment and a cutability index of rocks. Taking high lithological tolerance as demand traction, this study proposes a theoretical model for estimating the peak cutting force of conical picks based on the improved projection profile method for which the influence of alloy head, pick body structure, and installation parameters are taken into consideration. Besides, experimental results corresponding to different numbers of rock samples are used to verify the accuracy and stability of the theoretical model. Meanwhile, the comparison of performance in cutting force estimation between this model and four other existing theoretical models is conducted. The results found that the new method has the highest correlation coefficient with the experimental results and the lowest root mean square error comparing with other models, i.e., the estimation performance of this method has high lithological tolerance when the rock type increases and the lithology changes. Consequently, the proposed peak cutting force estimation of improved projection profile method will provide a more valid and accurate prediction for rock fracturing capacity with large differences in rock mechanical properties.

This study proposes a composite acoustic porous duct metamaterial muffler composed of a perforated tortuous channel and an externally wrapped porous layer, integrating both structural resonance and material damping effects. Theoretical models for the perforated plate, tortuous channel, and porous material were established, and analytical formulas for the total acoustic impedance and transmission loss of the composite structure were derived. Finite element simulations verified the accuracy of the models. A systematic parametric study was then performed on the effects of porous material type, thickness, and width on acoustic performance, showing that polyester fiber achieves the best results at a thickness of 30 mm and a width of 5 mm. Further analysis of periodic distribution modes revealed that axial periodic arrangement significantly enhances the peak noise attenuation, radial periodic arrangement broadens the effective bandwidth, and multi-frequency parallel configurations further expand the operating range. Considering practical duct conditions, a single-layer multi-cell array was constructed, and its modal excitation mechanism was clarified. By employing the Particle Swarm Optimization (PSO) algorithm for multi-parameter optimization, the average transmission loss was improved from 26.493 dB to 29.686 dB, corresponding to an increase of approximately 12.05%. Finally, physical samples were fabricated via 3D printing, and four-sensor impedance tube experiments confirmed good agreement among theoretical, numerical, and experimental results. The composite structure exhibited an average experimental transmission loss of 24.599 dB, outperforming the configuration without porous material. Overall, this work highlights substantial scientific and practical advances in sound energy dissipation mechanisms, structural optimization design, and engineering applicability, providing an effective approach for broadband and high-efficiency duct noise reduction.