The effect of hydrostatic pressure (HP) on the corrosion behaviour of X80 steel is investigated to assist the development of deep-sea oil and gas resources. The results show that the corrosion current increases as HP increases whereas the charge transfer resistance follows the opposite trend. The corrosion products are composed of γ-FeOOH, α-Fe₂O₃ and α-FeOOH at atmospheric pressure, while Fe₃O₄ is only formed at a high HP. Additionally, the inner layer of the corrosion products contains more Fe₃O₄ compared with the surface corrosion layer. HP accelerates the corrosion rate of X80 steel due to its effect on the chemical and physical properties of the corrosion products, including the promoted reduction of γ-FeOOH and the formation of wider and deeper cracks on the corrosion product layer.

In order to investigate the effect of phase separation (PS) on the super duplex stainless steel SAF 2507, the evolution of the nanostructure, mechanical properties, and corrosion resistance of the alloy was studied after aging at 500 °C for 1, 10, 100, and 1000 h. The nanostructure of PS was quantitatively characterized by small-angle neutron scattering. The hardness, impact toughness, and pitting corrosion resistance were measured for different conditions. The results show that the early stage of PS had a more significant impact on the nanostructure and properties of SAF 2507. The fracture behavior of the alloy was likely determined by the mechanical properties of ferrite for aged conditions. The pitting corrosion resistance of SAF 2507 aged at 500 °C was closely related to the Cr depletion caused by PS, and the resistance became weaker with the progression of PS. The evolution of the passivation region with aging time correlated well with that of mechanical properties and characteristic parameters of PS, indicating that it is possible to develop a new nondestructive electrochemical method to quantify the evolution of PS in SAF 2507.

The preparation of Ti coatings on mild steel can both effectively improve the corrosion resistance of the substrate and reduce the application cost of Ti, which is an effective measure to improve the service performance of mild steel in the marine environment. Plasma cladding technology is an efficient method for preparing metal coatings, and the type of powder is a key process parameter for coating preparation. In this work, high-performance Ti coatings are prepared on the surface of mild steel by plasma cladding technology, and the effects of different particle sizes and shapes of Ti powders on the surface morphology, microstructure and properties of the coatings are studied. The results show that powder particle size and sphericity are the key factors affecting the morphology, structure and service performance of Ti coatings. After 1000 h of salt spray test, the spherical powder cladding coatings only suffer slight corrosion, while the irregular shape powder coating is more severely corroded. Powder cladding with moderate powder particle size and good sphericity have a smoother coating and fewer defects. Ti powders with different particle sizes and shapes all have the diffusion of Fe element during the cladding process. The surface of Ti coating prepared by spherical powder are dominated by α-Ti and Fe_0.2Ti_0.8 phases, while the surface of Ti coating prepared by irregular shape powder is dominated by FeTi and Ti₂Fe. The interface between the coating and the substrate shows metallurgical bonding, and the increase in Ti-Fe brittle phase will deteriorate the mechanical properties and corrosion resistance of the coating. The shear strength of coatings prepared from spherical Ti powders of 75–150 μm can reach 105.18 MPa, the corrosion potential is the most positive (−0.2206 V), and the self-corrosion current density is the lowest (6.220 × 10⁻⁸ A/cm²).