Poly(hydroxybutyrate) (PHB)-based films, reinforced with bacterial cellulose (BC) or cellulose nanocrystals (CNC) and plasticized using a molecular (tributyrin) or a polymeric plasticizer (poly(adipate diethylene)), were produced by solvent casting. Their morphological, thermal, wettability, and chemical properties were investigated. Furthermore, the effect of adding both plasticizers (20 wt % respect to the PHB content) and biobased selected nanofillers added at different contents (2 and 4 wt %) on disintegrability in composting conditions was studied. Results of contact angle measurements and calorimetric analysis validated the observed behavior during composting experiments, indicating how CNC aggregation, due to the hydrophilic nature of the filler, slows down the degradation rate but accelerates it in case of increasing content. In contrast, nanocomposites with BC presented an evolution in composting similar to neat PHB, possibly due to the lower hydrophilic character of this material. The addition of the two plasticizers contributed to a better dispersion of the nanoparticles by increasing the interaction between the cellulosic reinforcements and the matrix, whereas the increased crystallinity of the incubated samples in a second stage in composting provoked a reduction in the disintegration rate.

The overall migration behavior and the disintegration under composting conditions of films based on plasticized poly(lactic acid)/poly(3-hydroxybutyrate) (PLA-PHB) blends were studied, with the main aim of determining the feasibility of their application as biodegradable food packaging materials. The role of composition in the disintegration process was evaluated by monitoring the changes in physical and thermal properties that originated during the degradation process. PLA and PHB were blended in two weight ratios with 15 wt% of tributyrin, using a Haake mixer and then compression molded into ~150 μm films. We found that the migration level of all of the studied blends was below check intended meaning retained in non-polar simulants, while only plasticized blends could withstand the contact with polar solvents. The disintegration of all of the materials in compost at 58 °C was completed within 42 days; the plasticized PHB underwent the fastest degradation, taking only 14 days. The presence of the TB plasticizer speeded up the degradation process. Different degradation mechanisms were identified for PLA and PHB. To evaluate the annealing effect separately from bacteria degradation, the influence of temperature on materials in the absence of a compost environment was also studied. With the increasing time of degradation in compost, both melting temperature and maximum degradation temperature progressively decreased, while the crystallinity degree increased, indicating that the samples were definitely degrading and that the amorphous regions were preferentially eroded by bacteria.

Fully bio-based poly(lactic acid) (PLA) and poly(3-hydroxybutyrate) (PHB) blends plasticized with tributyrin (TB), and their nanocomposite based on chitin nanoparticles (ChNPs) was developed using melt mixing followed by a compression molding process. The combination of PHB and ChNPs had an impact on the crystallinity of the plasticized PLA matrix, thus improving its oxygen and carbon dioxide barrier properties as well as displaying a UV light-blocking effect. The addition of 2 wt% of ChNP induced an improvement on the initial thermal degradation temperature and the overall migration behavior of blends, which had been compromised by the presence of TB. All processed materials were fully disintegrated under composting conditions, suggesting their potential application as fully biodegradable packaging materials.