Edible films and coatings gained renewed interest in the food packaging sector with polysaccharide and protein blending being explored as a promising strategy to improve properties of edible films. The present work studies composite edible films in different proportions of pectin (P), alginate (A) and whey Protein concentrate (WP) formulated with a simplex centroid mixture design and evaluated for physico-chemical characteristics to understand the effects of individual components on the final film performance. The studied matrices exhibited good film forming capacity, except for whey protein at a certain concentration, with thickness, elastic and optical properties correlated to the initial solution viscosity. A whey protein component in general lowered the viscosity of the initial solutions compared to that of alginate or pectin solutions. Subsequently, a whey protein component lowered the mechanical strength, as well as the affinity for water, as evidenced from an increasing contact angle. The effect of pectin was reflected in the yellowness index, whereas alginate and whey protein affected the opacity of film. Whey protein favored higher opacity, lower gas barrier values and dense structures, resulting from the polysaccharide-protein aggregates. All films displayed however good thermal stability, with degradation onset temperatures higher than 170 °C.

In the present paper, four fully biobased homopolyesters of 2,5-furandicarboxylic acid (2,5-FDCA) with high molecular weight have been successfully synthesized by two-stage melt polycondensation, starting from dimethyl ester of 2,5-FDCA and glycols of different length (the number of methylene groups ranged from 3 to 6). The synthesized polyesters have been firstly subjected to an accurate molecular characterization by NMR and GPC. Afterwards, the samples have been successfully processed into free-standing thin films (thickness comprised between 150 to 180 m) by compression molding. Such films have been characterized from the structural (by WAXS and SAXS), thermal (by DSC and TGA), mechanical (by tensile test) and gas barrier (by permeability measurements) point of view. Glycol subunit length revealed to be the key parameter in determining the kind and fraction of ordered phases developed by the sample during compression molding and subsequent cooling. After storage at room temperature for one month, only the homopolymers containing glycol subunit with an even number of -CH2- groups (poly(butylene 2,5-furanoate) (PBF) and poly(hexamethylene 2,5-furanoate) (PHF)) were able to develop a 3D-ordered crystalline phase in addition to the amorphous one, the other two appearing completely amorphous (poly(propylene 2,5-furanoate (PPF) and poly(pentamethylene 2,5-furanoate) (PPeF)). From X-ray scattering experiments using synchrotron radiation, it was possible to evidence a third phase characterized by a lower degree of order (1D or 2D), called mesophase, in all the samples under study, its fraction being strictly related to the glycol subunit length: PPeF was found to be the sample with the highest fraction of mesophase followed by PHF. Such mesophase, together with the amorphous and the eventually present crystalline phase, impacted significantly on the mechanical and barrier properties, these last being particularly outstanding for PPeF, the polyester with the highest fraction of mesophase among those synthesized in the present work.

Both academia and industry are currently devoting many efforts to develop high gas barrier bioplastics as substitutes of traditional fossil-based polymers. In this view, this contribution presents a new biobased aromatic polyester, i.e., poly(propylene 2,5-thiophenedicarboxylate) (PPTF), which has been compared with the furan-based counterpart (PPF). Both biopolyesters have been characterized from the molecular, thermo-mechanical and structural points of view. Gas permeability behavior has been evaluated with respect to 100% oxygen, carbon dioxide and nitrogen at 23 °C. In case of CO₂ gas test, gas transmission rate has been also measured at different temperatures. The permeability behavior at different relative humidity has been investigated for both biopolyesters, the thiophen-containing sample demonstrating to be better than the furan-containing counterpart. PPF’s permeability behavior became worse than PPTF’s with increasing RH, due to the more polar nature of the furan ring. Both biopolyesters under study are characterized by superior gas barrier performances with respect to PEF and PET. With the simple synthetic strategy adopted, the exceptional barrier properties render these new biobased polyesters interesting alternatives in the world of green and sustainable packaging materials. The different polarity and stability of heterocyclic rings was revealed to be an efficient tool to tailor the ability of crystallization, which in turn affects mechanical and barrier performances.

Copolymers of poly(butylene succinate) (PBS) containing diethylene succinate sequences (PBSPDGS) with different molecular architectures were prepared via reactive blending in the presence of a Ti-based catalyst. In particular, a block copolymer with long sequences and a random one with very short sequences were synthesized, characterized and investigated in terms of enzymatic biodegradability. For comparison, the parent homopolymer PBS has been also prepared by the usual two-stage melt polycondensation. Preliminary biodegradation tests based on the highly sensitive film opacity assay indicated that lipase from Candida cylindracea was the most effective among four different commercially available lipases (e.g., those from Candida rugosa, Candida cylindracea, Aspergillus niveus and hog pancreas) and a serine protease (α-chymotrypsin from bovine pancreas), and that optimal test conditions were 50 enzyme U mL⁻¹, 30 °C and pH 7.0. Under such conditions, copolymers degraded to a much higher extent as compared to PBS. Moreover, the random copolymer degraded 100 times faster than the block one. ATRIR analysis and DSC measurements indicated that the enzyme attacked the amorphous phase first. Further, NMR analysis indicated that enzyme hydrolysis involved preferentially ester groups of DGS sequences, more hydrophilic than the others. These findings confirm previous evidence on the correlation between polymers biodegradation rate and their hydrophilic and amorphous degree. More importantly, they indicate (i) that dramatic increases in polyesters biodegradability can be obtained by introducing ether-oxygen atoms into the polymer chain and (ii) that biodegradability of oxygen etheroatom-containing copolyesters might be tuned within a wide range of rates through the modification of their molecular architecture.