The diffusion of electric vehicles will be strongly related to the capacity to charge them in short times. To do so, the necessity of widespread fast charging stations arises. However, their intermittent demand represents a challenging load for grid operators. In order to relieve their impact on the electrical grid operation, integrating storage systems in the charging stations represents a potential solution, although it complicates the overall system management. Moreover, standard converter architectures for the MV grid interface require the installation of bulky transformers and filters. In order to cope with the mentioned problems, this paper proposes an ultra-fast charging station topology based on a modular multilevel converter (MMC) structure and dual-active bridge (DAB) converters. Thanks to the multilevel converter properties, the proposed charging station can be directly interfaced with the MV grid without requiring transformers or filters. Additionally, exploiting the degree of freedom in the converter control system, such as circulating components, offers uneven power distribution among the converter submodules that can be managed. Along with the MMC control strategy, the article addresses a straightforward methodology to select the main parameters of the DAB converter as a function of the involved grid power and circulating power contributions, with the primary goal of obtaining a trade-off between internal balancing performances and a broad soft-switching region without incurring in converter oversizing. The effectiveness of the proposed charging station is finally discussed through numerical simulations, where its behavior during a power demand cycle is analyzed.

This paper focuses on an isolated cascaded-choppers (CC) DC-DC converter for energy storage systems (ESS) in low-voltage direct-current (LVDC) grids. The CC DC-DC converter presents good controllability, low peak and RMS currents, and high efficiency compared with the conventional three-phase dual-active-bridge (TP-DAB) converter. Despite of its advantages, the CC DC-DC converter still faces the challenges of large peak current caused by zero-sequence DC current and power capacity drop caused by overmodulation, particularly when the product of transformer windings turns ratio and voltage conversion ratio is significantly far from one. To solve these issues, this paper proposes new operating principles based on variable duty ratios in the three-phase bridges of the CC DC-DC converter, which can achieve DC-current elimination and increase power transfer capability simultaneously. The validity and effectiveness of the new operating principes and the effect of DC-current elimination are verified experimentally using a 150 V, 2.5 kW downscaled model.

Modular multilevel converters (MMCs) are widely used in power-conversion applications, including distributed energy storage integration, because of their scalability, high efficiency, and reduced harmonic distortion. Integrating battery storage systems into MMC submodules using dual active bridge (DAB) converters provides electrical isolation and reduces voltage stress, harmonics, and common-mode issues. However, voltage fluctuations due to the battery state of charge can compromise the zero-voltage switching (ZVS) operation of a DAB and increase the reactive power circulation, leading to higher losses and reduced system performance. To address these challenges, this study investigated an active control strategy for submodule voltage regulation in an MMC with DAB-based battery integration. Assuming single-phase-shift modulation, two control strategies were evaluated. The first strategy regulated the DAB voltage on one side to match the battery voltage on the other, scaled by the high-frequency transformer turns ratio, which facilitated the ZVS operation and reduced the reactive power. The second strategy optimized this voltage to minimize the total power-conversion losses. The proposed control strategies improved the efficiency, particularly at low power levels, achieving several percentage points of improvement compared to maintaining a constant voltage.