The micromorphology of fillers plays an important role in tribological and mechanical properties of polymer matrices. In this work, a TiO₂-decorated Ti₂C₃ (TiO₂/Ti₃C₂) composite particle with unique micro-nano morphology was engineered to improve the tribological and thermo-mechanical properties of epoxy resin. The TiO₂/Ti₃C₂ were synthesized by hydrothermal growth of TiO₂ nanodots onto the surface of accordion-like Ti₃C₂ microparticles, and three different decoration degrees (low, medium, high density) of TiO₂/Ti₃C₂ were prepared by regulating the concentration of TiO₂ precursor solution. Tribological test results indicated that the incorporation of TiO₂/Ti₃C₂ can effectively improve the wear rate of epoxy resin. Among them, the medium density TiO₂/Ti₃C₂/epoxy nanocomposites gained a minimum wear rate. This may be ascribed by the moderate TiO₂ nanodot protuberances on the Ti₃C₂ surface induced a strong mechanical interlock effect between medium-density TiO₂/Ti₃C₂ and the epoxy matrix, which can bear a higher normal shear stress during sliding friction. The morphologies of worn surfaces and wear debris revealed that the wear form was gradually transformed from fatigue wear in neat epoxy to abrasive wear in TiO₂/Ti₃C₂/epoxy nanocomposites. Moreover, the results of thermo-mechanical property indicated that incorporation of TiO₂/Ti₃C₂ also effectively improved the storage modulus and glass transition temperature of epoxy resin.

In this work, KH550 (γ-aminopropyl triethoxy silane)-modified hexagonal boron nitride (BN) nanofillers were synthesized through a one-step ball-milling route. Results show that the KH550-modified BN nanofillers synthesized by one-step ball-milling (BM@KH550-BN) exhibit excellent dispersion stability and a high yield of BN nanosheets. Using BM@KH550-BN as fillers for epoxy resin, the thermal conductivity of epoxy nanocomposites increased by 195.7% at 10 wt%, compared to neat epoxy resin. Simultaneously, the storage modulus and glass transition temperature (Tg) of the BM@KH550-BN/epoxy nanocomposite at 10 wt% also increased by 35.6% and 12.4 °C, respectively. The data calculated from the dynamical mechanical analysis show that the BM@KH550-BN nanofillers have a better filler effectiveness and a higher volume fraction of constrained region. The morphology of the fracture surface of the epoxy nanocomposites indicate that the BM@KH550-BN presents a uniform distribution in the epoxy matrix even at 10 wt%. This work guides the convenient preparation of high thermally conductive BN nanofillers, presenting a great application potential in the field of thermally conductive epoxy nanocomposites, which will promote the development of electronic packaging materials.

The thermo-oxidative stability of carbon fiber polymer matrix composites with different integral reinforced structures was investigated experimentally and numerically. Specimens of 2-D plain woven composites and 2.5-D angle-interlock woven composites were isothermally aged at 180 °C in hot air for various durations up to 32 days. The thermal oxidative ageing led to the degradation of the matrix and the fiber/matrix interface. The degradation mechanisms of the matrix were examined by ATR-FTIR and thermal analysis. The interface cracks caused by thermal oxidative ageing were sensitive to the reinforced structure. The thermo-oxidative stability of the two composites was numerically compared in terms of matrix shrinking and crack evolution and then experimentally validated by interlaminar shear tests.