To improve the accuracy of discrete element simulation in the process of separating potato–soil mixtures, the contact parameters of sandy soil with 3, 6, 9, and 12% water content were calibrated in DEM simulation using EDEM software simulation. The error of the rest angle between them was used as an index, and the approach of performing only one simulation and multiple Box–Behnken response surface analyses was proposed to determine the optimal parameter combinations. Meanwhile, unconfined compression and direct shear tests were conducted to obtain the parameters of polymer bonds for soil with different water content, and a simulation was carried out using EDEM. The test results show that the significant parameters affecting the rest angle are JKR surface energy, soil interparticle recovery coefficient, and rolling friction factor. The numerical simulation of the rest angle was compared with the physical test, and the maximum relative error between them was 4.72%. The bond parameters of soil with different water content and firmness were obtained and compared with the simulation test, the maximum error was 6.53% for the direct shear test and 8.07% for the unconfined compression test, which proved that the bonding parameters are reliable and provide an effective parametric and theoretical basis for the discrete element simulation of soil particles.

The poor adsorption stability of the current air-suction sunflower seed-metering devices under high-speed operation leads to unstable seed adsorption posture, as well as increases in the multiple and miss indices. In order to improve the stability of seed adsorption, an air-suction sunflower seed-metering device based on structure-assisted stable suction posture was designed, the movement mechanism of the seed absorption process and the seed-feeding process is analyzed, following which mathematical models of the processes are established, and the key factors affecting the seeding performance were determined. Furthermore, the shape parameter equation of sunflower seeds is fitted, depending on the dimensions and shape parameters, which provides the design basis for the key components of the seed-metering device. Moreover, in order to optimize the seed-metering devices structure, taking the depth, width, and length of the seed suction grooves as experimental factors, as well as the qualified, multiple, and miss indices as evaluation indices, an orthogonal regression experiment considering three factors and three levels is carried out using the Box–Behnken experimental design. Finally, multiple regression models are established and extreme value theory is used to optimize the parameters of the influencing factors and obtain optimal parameter combinations. The optimal parameter combination is as follows: width of the suction groove, 10.5 mm; depth, 3 mm; and length, 23 mm. Results from verification experiments revealed the corresponding experimental indicators, the qualified index is 91.63%, the multiple index is 5.63%, and the miss index is 2.74%, thus meeting the requirements of effective sunflower seed sowing.

To address the problems of low pickup rates and high rates of wounds in the mechanised harvesting of potatoes under sectional harvesting conditions, a spring-finger potato picker was designed and its overall structure and working principles were described. The kinematic principle of the spring-finger was analysed based on the picking constraints, and the kinematic parameters of the picker were determined. A response surface Box–Behnken Design test design was used to carry out a quadratic orthogonal rotational test, with the speed of the spring-finger, the forward speed of the machine, and the embedded depth as test factors, and the loss rate and the wounded potato rate as evaluation indicators. The test results were optimised and analysed. When the spring-finger speed was 19.57 r/min, the forward speed was 0.61 m/s and the embedded depth was 71.31 mm, the loss rate was 1.18%, and the wounded potato rate was 5.71%. The optimised data were verified, and the results showed that the loss rate of the spring-finger potato picker was 1.48% and the wounded potato rate was 4.98%, meeting the potato picking and harvesting requirements. The research can provide a theoretical basis and design reference for the development and application of sectional potato harvesting machinery.

The physical and mechanical properties of the materials in the swirling fluidized-bed seed pelleting unit affect the mixing degree of the materials in the pelleting and coating process, which is of great significance to research on pelleting and coating. The problem of discrete particle model parameters affecting CFD-DEM simulation results is addressed. In this paper, red clover seeds (referred to as seeds) and pelletized coating powder (referred to as powder) were used as the research objects, and the JKR. model was selected to calibrate the contact parameters between seeds and powder based on particle amplification theory. With the powder rest angle as the response value, a simulation calibration test was conducted; the parameters with significant effects on the response value were screened based on the Plackett–Burman test, and the steepest climb test determined the range of factor levels of essential parameters. The Box–Behnken test was used to establish the curvilinear response surface and quadratic regression equation to determine the best combination of simulation parameters for the powder. The discrete element rest angle was conducted with the best combination of parameters. The error of the test compared with the physical examination was 1%. The particles calibrated by simulation were subjected to the pneumatic suspension velocity test and particle mixing test. The test results matched the physical test results, which further verified the accuracy and applicability of the established discrete element model and parameters for coated powders.

In view of the problem that the research of potato friction damage is not sufficiently systematic and the characteristics of potato friction damage and energy loss are not clear, this paper investigates the initial height, potato mass, potato varieties, friction materials and temperature as experimental factors and the epidermal damage proportion as the evaluation index, filtering for significant factors by a factorial test. On this basis, the proportion of epidermal damage and the ratio of energy consumption loss were used as evaluation indicators to conduct a single factor test for significant factors. Thereby, the influence of these factors on friction damage and energy loss characteristics of potato were further investigated. The results show that the initial height, potato mass and potato varieties were the significant factors affecting the proportion of epidermal damage of potatoes. With the increase in initial height, the proportion of epidermal damage and ratio of energy consumption loss gradually increased. With the increment in potato mass, the proportion of epidermal damage gradually increased, and the energy consumption loss ratio gradually decreased. The epidermal damage proportion and energy consumption loss ratio of potato varieties were ranked as Xisen 1 > Jizhang 12 > Xisen 6 > Xuechuanhong > Netherlands 15, and Netherlands 15 > Xisen 6 > Xisen 1 > Xuechuanhong > Jizhang 12, respectively. The energy loss ratio and epidermal damage proportion were highly correlated at initial height and potato mass. A mathematical model for predicting the proportion of epidermal damage using energy consumption loss ratio is proposed: η₁ = 0.8861ζ − 0.2062 (R² = 0.8626), η₂ = −0.5813ζ + 0.2394 (R² = 0.8537).