Three-dimensional (3D) printing has gained increasing attention for its unique ability to create geometrically complex designs, which not only can be used for mass manufacturing but also has environmental and economic benefits. Additionally, as far as the food industry is concerned, this emerging technology has the potential to personalize products in terms of shape and/or nutritional requirements creating a wide range of food items with specially made shapes, colors, textures, tastes, and even nutrition using suitable raw materials/food components. In the future, 3D food printing could make complex food models with special interior design. This review gives attention to intelligent food packaging. Point-of-use machinery for manufacturing smart packaging, with a 3D printing approach, enables the use of multifunctional smart components and is self-identifying and highly sensitive, while using biocompatible non-toxic materials is cheaper than traditional manufacturing methods. This would create smart food packaging and in turn prevent customers from purchasing unsuitable food and thus reduce food waste. Future studies can make the process more compatible and efficient with a wide variety of materials that could be used to improve the 3D printing process.

The valorization of food industry byproducts has become a significant issue worldwide because of the drive towards a circular economy. The “zero waste target” in human activities seems to be a dominant objective in the design of future products by enterprises. In this work, food waste from the crayfish processing industry was converted into useful products (quantum dots), as nowadays, biowaste-derived materials tend to be more attractive than conventionally produced materials with a similar structure due to their lower production costs and environmentally friendly development processes. More specifically, shell waste from the crayfish industry was treated hydrothermally and, after a freeze-drying process, was transformed to useful quantum dots. Instrumental and chemical techniques, such as XRD, SEM-EDS, AFM, XPS, elemental analysis, fluorescence spectroscopy, TG, Microtox bioassay, and DPPH antioxidant activity, were employed to characterize the final product. The results indicated the existence of thermally stable spherical particles, with a diameter of 5–8 nm, which were mainly composed of carbon, oxygen, nitrogen, calcium, and sulfur. Their external surface was rough and rich with various functional groups that further contributed to their overall optical properties. The final product presented low ecotoxicity, as studied by the Microtox assay. The superior antioxidant activity of this product compared to other similar materials reported elsewhere renders it a potential material for, e.g., food packaging applications. In addition, for the first time, N/S-Carbon QDs were applied as an antioxidant/antibacterial agent for strawberry preservation, showing promising results as the coated strawberries maintained their color and weight for three consecutive days with no mold growth observed on their surface.

Sustainability, the circular economy, and the “greenhouse” effect have led the food packaging industry to use naturally available bio-compounds. The integration of such compounds in packaging films increases food safety and extends food shelf-life. The development of an active/antioxidant packaging film based on the widely commercially used low-density polyethylene, natural zeolite, and Thymol, a natural extract from thyme oil, is presented in this work. The obtained active films were characterized using X-Ray Diffraction, Fourier-Transform Infrared Spectroscopy, Scanning Electron Microscopy, and Differential Scanning Calorimetry techniques. The tensile strength, water–oxygen barrier properties, and total antioxidant activity were measured. Low-density polyethylene incorporated with Thymol@Natural Zeolite at a proportion of 15 wt% was the most promising material and was used as film to wrap-up pork fillets. The thiobarbituric acid (TBA) method and heme iron measurements indicated a delayed lipids oxidation using this film. A linear correlation between the TBA method and heme iron values seems to be established, which could result in a fast method to determine the degree of lipid oxidation in pork fillets. Finally, a two-stage diffusion process during Thymol release was observed, and the values of the diffusion coefficient was 2.09 × 10⁻⁷ and 1.21 × 10⁻⁸ cm²/s for each stage. The applied pseudo-second sorption model provided a rate constant k₂ = 0.01647 (s⁻¹). These results indicate the strong potential of such films to be used as food packaging materials free of E-number preservatives.

This study presents, the development of a green method to produce rich in thymol natural zeolite (TO@NZ) nanostructures. This material was used to prepare sodium-alginate/glycerol/xTO@NZ (ALG/G/TO@NZ) nanocomposite active films for the packaging of soft cheese to extend its shelf-life. Differential scanning calorimetry (DSC), X-ray analysis (XRD), scanning electron microscopy (SEM), and Fourier-transform infrared spectroscopy (FTIR) instruments were used for the characterization of such nanostructures and films, to identify the thymol adsorbed amount, to investigate the thermal behaviour, and to confirm the dispersion of nanostructure powder into the polymer matrix. Water vapor transmission rate, oxygen permeation analyzer, tensile measurements, antioxidant measurements, and antimicrobial measurements were used to estimate the film’s water and oxygen barrier, mechanical properties, nanostructure’s nanoreinforcement activity, antioxidant and antimicrobial activity. The findings from the study revealed that ALG/G/TO@NZ nanocomposite film could be used as an active packaging film for foods with enhanced, mechanical properties, oxygen and water barrier, antioxidant and antimicrobial activity, and it is capable of extending food shelf-life.

The concept of this study is the replacement of previous fossil-based techniques for food packaging and food shelf-life extension, with novel more green processes and materials following the spirit of circular economy and the global trend for environmentally positive fingerprints. A novel adsorption process to produce thymol-halloysite nanohybrids is presented in this work. The high dispersion of this thymol-halloysite nanostructure in chitosan biopolymer is one of the goals of this study. The incorporation of this biodegradable matrix with poly-vinyl-alcohol produced a very promising food-packaging film. Mechanical, water-oxygen barrier, antimicrobial, and antioxidant properties were measured. Transparency levels were also tested using a UV-vis instrument. Moreover, the developed films were tested in-vivo for the preservation and the extension of the shelf-life of kiwi fruits. In all cases, results indicated that the increased fraction of thymol from thyme oil significantly enhances the antimicrobial and antioxidant activity of the prepared chitosan-poly-vinyl- alcohol gel. The use of the halloysite increases the mechanical and water-oxygen barrier properties and leads to a control release process of thymol which extends the preservation and the shelf-life of kiwi fruits. Finally, the results indicated that the halloysite improves the properties of the chitosan/poly-vinyl-alcohol films, and the thymol makes them further advantageous.

A new era is rising in food packaging and preservation, with a consequent focus on transition to “greener” and environmentally friendly techniques. The environmental problems that are emerging nowadays impose use of natural materials for food packaging applications, replacement of chemical preservatives with natural organic extractions, such as essential oils, and targeting of new achievements, such as further extension of food shelf-life. According to this new philosophy, most of the used materials for food packaging should be recyclable, natural or bio-based, and/or edible. The aim of this work was to investigate use and efficiency of a novel food packaging developed based on commercial LDPE polymer incorporated with natural material halloysite impregnated with natural extract of thyme oil. Moreover, a direct correlation between the stiff TBARS method and the easiest heme iron measurements method was scanned to test food lesions easier and faster. The result of this study was development of the LDPE/10TO@HNT film, which contains the optimum amount of a hybrid nanostructure and is capable to be used as an efficient active food packaging film. Furthermore, a linear correlation seems to connect the TBARS and heme iron measurements.