Surface flashover of insulators at dc voltage is one of the key issues limiting the stable operation of electric power equipment and electronic components both in pressurized gas and vacuum. In this article, the history and key issues of the surface flashover of insulators at dc voltage in compressed gas and vacuum conditions are reviewed, based on which the influencing factors of the surface flashover at dc voltage in compressed gas and vacuum conditions are discussed. The theoretical models of dc surface flashover are summarized. Finally, the related problems of surface flashover at dc voltage are concluded, and future work is prospected.
Plasma–solid interaction represents a major concern in many applications such as power-interruption and plasma–metal processing. Characterized by high-current density and voltage drop, the arc roots dissipate intensive heat to electrode vaporization, which participates in the ionization and, thereby, significantly alters the plasma properties and gas dynamics. Most of the arc root models feature approaches based on surface temperature or (temperature dependent) current density. Due to the complexity of conjugated heat transfer across arc roots involving three-phase interactions of plasma with liquid spots and solid electrodes, accurately determining the surface temperature distribution is extremely computationally demanding. Hence, models hitherto fail to quantitatively estimate neither the molten spot size nor the total amount of vaporization. In this work, we propose an arc root model featuring a hemispherical structure that correlates the molten spot size with the heat partition between conduction and vaporization to estimate the energy dissipation at arc roots and, thus, to trace the vaporization rate. Following local partial pressure adjusted Langmuir vaporization, we deduce an analytical solution of molten spot size for quasi-steady-state, which compares favorably with experiments. Specifically, the vaporization dominates over conduction for large molten spots as in the case of high-current arcs. However, for low-current arcs, the vaporization heat is trivial compared with conduction. Furthermore, we integrate this arc root model into a study case of arc plasma based on the magnetohydrodynamics method. The simulated arc voltage and arc displacement match with the experiment. This model is expected to find broad applications in power interruption and plasma etching.
15 December 2020 in Journal of Physics D: Applied Physics
Arc splitting is one of the most important processes in accomplishing a power interruption by multiplying the number of voltage drops. During arc-plate interaction, the arc roots erode and vaporize the metals which significantly alters the gas composition and plasma properties, such as the radiation absorption coefficient. In this work, we perform a 3D computational study of arc splitting in a circuit breaker. In order for the study to be systematic, the metal vaporization, species transport, and radiative heat transfer are integrated into the magnetohydrodynamics modeling with some special considerations. Firstly, the simulation considers the ferromagnetic effect of steel plates. Secondly, the metal-vapor-enhanced radiation is numerically implemented by the discrete ordinate method with consideration given to the banded radiation spectrum. Thirdly, the simulation model incorporates a near-electrode layer to implement the voltage drop and imposes additional heat flux on the arc spots. The simulation results show that the metal vaporization not only influences the arc dynamics (via Stefan flow) but also enhances the local radiation intensity. Besides, due to the ferromagnetic effect, the magnetic field increases dramatically during arc splitting. However, the self-induced magnetic force has quite a different influence on the motion of sub-arcs, which prevents even and concurrent arc splitting. This simulation reveals that the magnetic-field-induced uneven splitting can be compensated by the enhanced pressure wave or externally applied transversal magnetic field. This study is expected to explore more applications in simulating arc interruption and improve the design of highly-efficient circuit breakers.
Low-voltage circuit breakers provide essential protection for industrial and residential power installations, by taking advantage of the voltage drop at the electrode–plasma interface to force current zero. This is accomplished by using the magnetic force and unbalanced pressure on the arc as the contacts open to push the arc toward a stack of steel plates that break the arc into subarcs and thereby multiply the number of voltage drops. As the fault current can be high, substantial energy can be dissipated, which results in interactions among the arc and solid counterparts in terms of wall ablation and metal evaporation. In this study, ablation experiments are conducted to demonstrate its great influence on the arc voltage and on the pressure field. Significant progress has been accomplished in the computation of arc dynamics through the coupling of fluid motion with electromagnetics, although an important mechanism in arc breaking simulation, the effect of Stefan flow caused by species generation, has not been considered. We report out a numerical approach for taking into account the effect of Stefan flow, particularly for the breakers with high gasifying wall materials. This approach accounts for the diffusion induced convection due to added-in species from the evaporation surfaces, which will largely influence the flow field and the properties of the plasma mixture. Apart from the voltage drop, this mechanism plays an important role in simulating arc interruption. The ability of conducting Stefan flow computation further enhances the understanding of arc behaviors and improves the design of practically oriented low-voltage circuit breakers.
13 September 2022 in ACS Applied Materials & Interfaces
In contrast to molecular-dipole polymers, such as PVDF, ferroelectrets are a new class of flexible spatially heterogeneous piezoelectric polymers with closed or open voids that act as deformable macro-dipoles after charging. With a spectrum of manufacturing processes being developed to engineer the heterogeneous structures, ferroelectrets are made with attractive piezoelectric properties well-suited for applications, such as pressure sensors, acoustic transducers, etc. However, the sources of the macro-dipole charges have usually been the same, microscopic dielectric barrier discharges within the voids, induced when the ferroelectrets are poled under a large electric field typically via a so-called corona poling, resulting in the separation and trapping of opposite charges into the interior walls of the voids. Such a process is inherently self-limiting, as the reverse internal field from the macro-dipoles eventually extinguishes the microdischarges, resulting in limited density of ions and not too high overall piezoelectric performance. Here, a new method to form ferroelectrets with gigantic electroactivity is proposed and demonstrated with the aid of an external ion booster. A laminate consisting of expanded polytetrafluoroethylene (ePTFE) and fluorinated-ethylene-propylene (FEP) was prefilled with bipolar ions produced externally by an ionizer and sequentially poled to force the separation of positive and negative ions into the open fibrous structure, rendering an impressive piezoelectric d33 coefficient of 1600 pC/N─an improvement by a factor of 4 in comparison with the d33 of a similar sandwich poled with nonenhanced corona poling. The (pre)filling clearly increases the ion density in the open voids significantly. The charges stored in the open-cell structure stays at a high level for at least 4 months. In addition, an all-organic nanogenerator was made from an ePTFE-based ferroelectret, with conducting poly(3,4-ethylene dioxythiophene): poly(styrenesulfonate) (PEDOT: PSS) coated fabric electrodes. When poled with this ion-boosting process, it yielded an output power twice that of a similar sample poled in a conventional corona-only process. The doubling in output power is mainly brought about by the significantly higher charge density achieved with the aid of external booster. Furthermore, aside from the bipolar ions, extra monopolar ions can during the corona poling be blown into the open pores by using for instance a negative ionic hair dryer to produce a unipolar ePTFE-based ferroelectret with its d33 coefficient enhanced by a factor of 3. Ion-boosting poling thus unleashes a new route to produce bipolar or unipolar open-cell ferroelectrets with highly enhanced piezoelectric response.
This paper presents a data-driven design and optimization of acoustic metamaterials with three-phase materials for highly tunable wave transmission. The geometry of representative unitcell is defined by the trigonometric series function to describe an arbitrary shape with symmetry, which enables the unitcell to achieve a large sub-wavelength bandgap. We propose a lightweight and efficient algorithm, ‘decoupled gradient decent (DGD)’, to search for the optimal design and uncover the ‘best’ shape features—the interface curvature—in tuning the wave transmission. As a result, the host composite can partly overlap the individual cell’s bandgap and achieve a wide frequency gap that forbids wave transmission, namely a passive tunability. Another advantage of the trigonometric series designed shape is the high flexibility. A slight surface pressure obviously deforms the unitcell and shifts its band structure. Our simulation shows that a moderate pressure dramatically changes the frequency forbidding gap for both traversal and longitudinal wave transmissions, which indicates an active tunability. The surface deformation can be applied by either a mechanical pressure or external electric field if the composite uses a dielectric substrate. Therefore, this study opens a sandbox of manipulating wave transmission through the topology and structure optimization in applications such as seismic damping (Hz), noise insulating (kHz) and ultrasound imaging (MHz).