High-volume fly ash replacing cement helps to improve the fluidity, volume stability, durability, and economy of self-compacting concrete (SCC). Sulfate attack is the most common form of the durability damage of hydraulic concrete; in particular, the performance degradation at the water level change position is more significant. Therefore, research on the influence effect and mechanism of fly ash on the durability is of great significance. In this paper, the change regularity of the SCC physical and mechanical properties with the fly ash replacement percentage and dry–wet cycles were studied by 60 dry–wet cycles of sulfate attack test. The 6 h electric flux, MIP, and SEM were used to study the performance degradation mechanism of SCC cured for 56 days, which had also been attacked by sulfate. The results show that the physical and mechanical properties of SCC increased first and then decreased with the dry–wet cycles of sulfate attack. After 10–15 cycles, the corresponding properties increased slightly, and then decreased gradually. When the fly ash content was 40%, the corrosion resistance coefficient, relative dynamic elastic modulus, and flexural strength retention were higher than those of the control specimen. However, when the fly ash content was 50%, they were close to the control and deteriorated obviously with the further addition of fly ash. For pore sizes in the range of 120–1000 nm, the porosity of SCC cured for 56 days was inversely proportional to the 6 h electric flux and the retention of mechanical properties, indicating that the porosity of the large pores is the decisive factor affecting the chloride ion permeability and corrosion resistance. The incorporation of fly ash in SCC can change the sulfate attack products and destruction mechanism. The sulfate attack damage of SCC with 40% of fly ash and the control specimen was dominated by ettringite crystallization and expansion, while those with a fly ash content of 50% and 60% had no obvious corrosion products, and the microstructures became looser. The appropriate fly ash replacement percentage could significantly improve the corrosion resistance of SCC.

Sulfate attack is the most common form of the durability damage of hydraulic concrete, and the performance degradation of cracked structural components is more significant at the position of water level change. Fly ash, a widely utilized supplementary cementitious material, can effectively improve the durability of concrete. In this paper, fly ash was used to partially replace Portland cement at 0 w%, 40 w%, 50 w%, 60 w%, and 70 w%, respectively. Through the three-point bending beam test with notch and the dry–wet cycle of sulfate attack, the change law of the fly ash content on the fracture mechanical properties of steel fiber reinforced self-compacting concrete (SFSCC) and its degradation mechanism under sulfate attack was studied. The results show that the load–crack mouth opening displacement curve of SFSCC changed from a steamed bread peak to a sharp peak under 30 dry–wet cycles of sulfate attack. The fracture toughness, peak load, and fracture energy of SFSCC with a high-volume fly ash increased with the increase in the fly ash content, while they reversed after sulfate attack. When the percentage of fly ash was 70 w%, the retention ratio of the fracture parameters was lower than that of SFSCC without incorporating fly ash, and when the percentage of fly ash was 50 w%, SFSCC had good bearing capacity, fracture mechanical properties, and corrosion resistance. The corrosion product of the reference SFSCC with 30 dry–wet cycles of sulfate attack was ettringite, whereas the SFSCC with a high-volume fly ash had no obvious corrosion products and the microstructure became looser.

The cement industry has brought serious environmental pollution problems. In the background of ecological civilization, accelerating rational use of waste resources plays an important role in protecting the environment. In this study, self-compacting concrete (SCC) is prepared using fly ash and lime powder as supplementary cementitious materials by replacing 50%, 60%, and 70% of ordinary Portland cement. By systematically analyzing the influence of the fly ash replacement rate on the workability and mechanical properties of SCC, steel-fiber-reinforced SCC containing 60% fly ash is chosen for further study, and steel fiber is added at the percentages of 0.25%, 0.50%, 0.75%, and 1.00%. The performances in fresh and hardened states are investigated in terms of workability, compressive strength, splitting tensile strength, flexural strength, and axial compression deformation property. The obtained outcomes indicate that although the incorporation of fly ash can improve the workability of the mixture, there is a negative correlation between the mechanical properties of SCC and the fly ash replacement rate. For steel-fiber-reinforced SCC containing 60% fly ash, when the content of steel fibers exceeds 0.75%, the workability decreases sharply, and even when the volume fraction is 1.00%, the passing ability cannot meet the requirements of the technical specifications for applications of self-compacting concrete. The analysis results for mechanical properties show that compressive strength is not changed significantly with increasing percentage of steel fibers. The steel fibers strengthen splitting tensile strength and flexural strength significantly, and compared with that of without steel fibers, they increased by 22% and 58%, respectively, with steel fibers up to 1.00%. Additionally, the parameters of the axial compression deformation property are improved by introducing steel fibers, especially the strain energy ($V_{\epsilon }$) and relative toughness ($\Gamma$) of steel-fiber-reinforced SCC containing a high level of fly ash.

Geopolymers possess good mechanical properties and durability, and their partial replacement of traditional Portland cement is noteworthy for promoting the development of low-carbon building materials. To clarify the influence mechanism of the mechanical properties of slag-fly ash-based geopolymer mortar, this paper investigated the hydration heat, composition, and morphology of hydration products with various contents and moduli of waterglass. The results showed that the compressive strength of geopolymer mortar increased with increasing waterglass content, and first rose and then fell as the waterglass modulus raised, while its flexural strength increased and then decreased with the growth in both. The compressive and flexural strength of geopolymer mortar with 1.2-modulus waterglass at 20 wt% cured for 28 days were 88.4 MPa and 9.0 MPa, respectively. The hydration temperature and cumulative hydration heat of geopolymer mortar was elevated with the increase in waterglass content, and declined with the rising waterglass modulus. The hydration products of the geopolymer consisted of dense amorphous and flocculent structures wrapped around each other. The microstructure of the geopolymer cured for 3 days was loose when the content of 1.4-modulus waterglass was 5 wt%. The relative areas of the flocculation in the geopolymer cured for 28 days increased while the waterglass modulus was greater than 1.4, forming an interface with the dense amorphous structure generated during the early hydration stage, leading to a decrease in its mechanical properties. Therefore, it is recommended for slag-fly ash geopolymer mortar that the waterglass modulus is between 1.2 and 1.4 and its content is no less than 10 wt% to ensure suitable mechanical properties. This study also provided a referenceable time period for the pouring and operation of the engineering application of slag-fly ash-based geopolymer repair mortar.

In this study, steel fibers were used to improve the mechanical properties of high-strength self-compacting concrete (HSSCC), and its effect on the fracture mechanical properties was investigated by a three-point bending test with notched beams. Coupled with the digital image correlation (DIC) technique, the fracture process of steel-fiber-reinforced HSSCC was analyzed to elucidate the reinforcing and fracture-resisting mechanisms of steel fibers. The results indicate that the compressive strength and flexural strength of HSSCC cured for 28 days exhibited an initial decrease and then an enhancement as the volume fraction (V_f) of steel fibers increased, whereas the flexural-to-compressive ratio linearly increased. All of them reached their maximum of 110.5 MPa, 11.8 MPa, and 1/9 at 1.2 vol% steel fibers, respectively. Steel fibers significantly improved the peak load (F_P), peak opening displacement (CMOD_P), fracture toughness (K_IC), and fracture energy (G_F) of HSSCC. Compared with HSSCC without steel fibers (HSSCC-0), the F_P, K_IC, CMOD_P, and G_F of HSSCC with 1.2 vol% (HSSCC-1.2) increased by 23.5%, 45.4%, 11.1 times, and 20.1 times, respectively. The horizontal displacement and horizontal strain of steel-fiber-reinforced HSSCC both increased significantly with an increasing V_f. HSSCC-0 experienced unstable fracture without the occurrence of a fracture process zone during the whole fracture damage, whereas the fracture process zone formed at the notched beam tip of HSSCC-1.2 at its initial loading stage and further extended upward in the beams of high-strength self-compacting concrete with a 0.6% volume fraction of steel fibers and HSSCC-1.2 as the load approaches and reaches the peak.

This article is aimed at discussing the combined effect of mineral admixture and servicing temperature, especially in cold environment, on the properties of magnesium phosphate repair mortar (MPM). The influence mechanism of fly ash content on the microstructure and performance of MPM were firstly investigated, and then the evolution rules in properties of fly ash modified MPM cured at − 20 °C, 0 °C, 20 °C and 40 °C were further revealed. The results show that the incorporation of fly ash has no significant effect on the setting time and fluidity of MPM. When MPM is modified with 10 wt% and 15 wt% fly ash, its mechanical properties, adhesive strength, water resistance, and volume stability are effectively improved. Fly ash reduces the crystallinity and continuity of struvite enriched in hardened MPM, and its particles are embedded among struvite and unreacted MgO. The compressive strength of MPM-10 cured for various ages increases with the elevating of curing temperature, while the flexural strength, interfacial bonding strength, strength retention and linear shrinkage exhibits the opposite laws. When cured at 0 °C and − 20 °C, MPM-10 still has good early strength, water resistance and interfacial bonding properties, which indicates that MPM-10 provides with an ability of emergency repair of cracked components served in cold environments.