Based on the classical grid theory and related regulations, a structure model of a fiber-wound composite gas cylinder was designed in this paper. Based on the design results, a finite element model of a fully wound composite cylinder of an aluminum alloy inner liner with a working pressure of 35 MPa was established based on the ABAQUS software, and its stress distribution under working pressure and minimum burst pressure was analyzed. According to engineering experience, the pressure tolerance of composite cylinders can be improved by proper autofrettage pressure before working pressure, so the influence of autofrettage pressure was analyzed in this paper. The optimum autofrettage pressure was selected by setting the autofrettage gradient, and damage analysis was carried out on the cylinder with nominal working pressure of 35 MPa based on the Hashin failure criterion. The results show the initial damage sequence: matrix stretching occurs before the fiber stretching, and the damage generally starts from the spiral-wound layer. The tensile damage first appears in the transition section between the head and the barrel body, and the damage of the spiral-wound layer develops from the inner layer of the wound layer to the outer layer, while the damage of the circumferentially wound layer develops from the outer layer to the inner layer.
Floating offshore wind turbines (FOWTs) are severely restricted in numerous sea areas due to challenges from the strong nonlinear characteristics of mooring chains in shallow water (less than 50 m). Therefore, this paper introduces a design method of mooring chains of a FOWT at a water depth of 44 m and carries out a parametric sensitivity analysis on length, nominal diameter, and clump weights of mooring chains. The results of the study found that compared with the mooring chains in deep water, the mooring chains in shallow water show obvious nonlinear characteristics in mooring tension, the lying section of the mooring chain on the seabed, and the mooring chain spatial angle, which brings great risk to the safe operation of FOWTs. The change in the nominal diameter of the mooring chain has a certain impact on the dynamic characteristics of a FOWT, but it is not as significant as that from the change in the length of the mooring chain. In addition, a mooring chain in shallow water is prone to the slack–taut phenomenon; thus, this paper puts forward an optimization investigation using clump weights at the suspension section of the mooring chain, which improved the performance of the mooring chain significantly.
This paper attempts to analyze the random fatigue life and failure modes of joints using two calculation methods. Three kinds of tests were carried out, which were the static test, constant amplitude fatigue test and the random fatigue test, and four kinds of joints were designed. After the static test, the joint was subjected to a constant amplitude fatigue test by selecting different percentages of load according to the static strength. In order to predict the random fatigue life more precisely, two calculation methods were carried out, which were the linear cumulative damage method and the equivalent loading finite element method. Based on the linear cumulative damage hypothesis, the fatigue life of the joint was established as a function of the load amplitude, and then, the random life prediction was calculated by the amplitude distribution of the random loading. Another method was the equivalent loading method, which was to obtain the equivalent constant amplitude fatigue loading of the random loading spectrum. The finite element model was established based on the stiffness and strength degradation rule. The equivalent random life and fatigue failure modes of the joint were modeled. The two life prediction methods show good agreement with the fatigue experimental result, and all prediction results were included in a scatter band of the factor of 2.