The slurry transport pump is the key equipment of deep-ocean mining systems. The motion law of coarse particles in the pump is not clear enough. In this paper, a hydraulic model of a laboratory-scale two-stage slurry transport pump is constructed, and the motion characteristics of coarse particles in the pump are numerically studied by using the computational fluid dynamics–discrete element method (CFD-DEM) method. The performance curve of the pump is obtained by experimental measurement, and the reliability of the calculated results is verified. Due to the application of the amplification flow rate design method, the optimum efficiency point of the pump is shifted to the large flow rate condition. Differences in particle swarm within two stages are compared. The position distribution, velocity variation and trajectory of particles in the impeller and bowl diffuser are studied in detail. The velocity of particles leaving the impeller depends on whether they collide with the impeller blade. The motion of particles in the bowl diffuser is divided into three periods. Collision between particles and blades in the bowl diffuser not only leads to energy loss but also gradually transforms the circumferential velocity of particles into axial velocity in the second period. This work can provide a reference for the study of wear and blockage prevention of slurry transport pumps.

The detailed mineralogical and microgeochemical characteristics of polymetallic nodules collected from the Interoceanmetal Joint Organization (IOM, Szczecin, Poland) claim area, Eastern Clarion-Clipperton Fracture Zone (CCFZ, Eastern Pacific) were described in this study. The obtained data were applied for the delimitation of nodule growth generations and estimation of the growth ratios (back-stripping using the Co-chronometer method). The applied methods included bulk X-ray powder diffraction (XRD) and electron probe microanalysis (EPMA), providing information about Mn-Fe minerals and clays composing nodules, as well as the geochemical zonation of the growth generations. The analyzed nodules were mostly diagenetic (Mn/Fe > 5), with less influence on the hydrogenous processes, dominated by the presence of 10-Å phyllomanganates represented by todorokite/buserite, additionally mixed with birnessite and vernadite. The specific lithotype (intranodulith), being an integral part of polymetallic nodules, developed as a result of the secondary diagenetic processes of lithification and the cementation of Fe-rich clays (potentially nontronite and Fe-rich smectite), barite, zeolites (Na-phillipsite), bioapatite, biogenic remnants, and detrital material, occurs in holes, microcaverns, and open fractures in between ore colloforms. The contents of ∑(Ni, Cu, and Co) varied from 1.54 to 3.06 wt %. Several remnants of siliceous microorganisms (radiolarians and diatoms) were found to form pseudomorphs. The applied Co-chronometer method indicated that the nodules’ age is mainly Middle Pliocene to Middle Pleistocene, and the growth rates are typical of diagenetic and mixed hydrogenetic–diagenetic (HD) processes. Additionally, few nodules showed suboxic conditions of nucleation. Growth processes in the eastern part of the CCFZ deposit might have been induced with the Plio-Pleistocene changes in the paleooceanographic conditions related to the deglaciation of the Northern Hemisphere.

The Interoceanmetal Joint Organization’s (IOM) exploration license is granted in the area located within the Clarion–Clipperton Zone of the Eastern Central Pacific. All activities related to exploration of minerals in this area are beyond the limits of national jurisdiction and come under the provision of the United Nations Convention on the Law of the Sea and related regulations. The geological survey, which was the subject of the exploration, focused on the polymetallic nodule deposits. Other activities covered the tests of nodule processing, including alternative methods of metal extraction. This article describes the methodology of the bioleaching process and provides a summary of the initial results of the bioleaching test, applied to the samples of polymetallic nodules taken from the H22 exploration block of the IOM exploration area. The bioleaching efficiency under different pulp density conditions was studied. The enrichment of heterotrophic Mn-reducing microorganisms was prepared as the leaching medium. Bioleaching of the samples took place with different sample weights in order to determine the maximum possible extraction yield and the highest concentration of elements obtained in the leachate. During the bioleaching, the media were also exchanged to achieve maximum polymetallic nodule decomposition with regular addition of nutrients for heterotrophic Mn-reducing bacteria. The bioleaching efficiency of the polymetallic nodules increased to 100% (without Cu) when the pulp density was reduced to 0.1% (w/v). The discontinuous bioleaching and washing process recovered 55% Mn, 36% Ni, 15% Co, 27% Zn, and 38% Cu when the pulp density was increased to 10% (w/v). To achieve total Mn, Cu, Zn, Co, and Ni recovery from the polymetallic nodules, an intermittent bioleaching with about 25 changes of 60% of the medium was required when the pulp density was increased to 10% (w/v). Bioleaching has the potential to be used as an environmentally friendly alternative to other commonly used options for leaching and processing.

This paper presents the economic structure, assumptions, and relations of deep-sea mining project assessment and the results of its evaluation, based on exploration activities and research in the field of geology, mining technology, processing technology, and environmental and legislative studies. The Interoceanmetal Joint Organization (IOM) and cooperating organizations conducted a study incorporating those elements of the project that are recognized as most important for commercial viability. On the basis of formulated financial flow of operating and capital expenses of one processing technology the possible market unit price of polymetallic nodules was estimated and the result is presented in this paper. The rapidly changing economic situation, affected inter alia by the COVID-19 pandemic, is reflected in the study and updated results are based on recent changes in metal prices. Although assumptions related to mining costs need to be confirmed during pilot mining tests, promising results have been shown in the case of the use of high-pressure acid leaching processing technology (HPAL) as well as in the case of raw ore sales. A pre-feasibility study of the project will focus on the two most promising variants of the model.

The purpose of the paper is to investigate the potential of seabed polymetallic nodules in the Clarion-Clipperton Zone (CCZ) as a sustainable source of critical metals such as rare earth elements (REEs), cobalt, manganese, lithium and scandium. The methodology involves extensive geological surveys and sampling within the Interoceanmetal Joint Organization (IOM) exploration area, followed by the analysis of the mineral composition, metal content, and assessment of metallurgical processing possibilities. The importance of critical metals is discussed on the basis of literature analysis. The research confirms that polymetallic nodules in the CCZ are rich in critical and strategic metals with economic potential. Further research is needed to assess the environmental impacts and economic feasibility of deep-sea mining. Practical implications are that the development of deep-sea mining could be a viable alternative to traditional land-based mining, potentially reducing Europe’s reliance on imported critical metals. Social implications of the project are in the sustainable supply of critical metals for advancing green technologies, combating climate change and the goals of the society energy transition. The study provides an evaluation of the potential of polymetallic nodules as a strategic resource, and contributes to the discourse on sustainable mining and resource security in the context of global supply challenges.