Water used by mining enterprises needs to be comprehensively recovered and utilized to achieve clean production. This requires the effective treatment of mineral processing wastewater. Wastewater produced during non-ferrous metal mineral processing contains a complex mixture of pollutants at high concentrations, making comprehensive treatment difficult. Here, the sources of and hazards posed by wastewater produced during non-ferrous metal mineral processing are introduced and the techniques for removing heavy metal ions and organic chemicals are reviewed. Chemical precipitation and adsorption methods are often used to remove heavy metal ions. Chemical precipitation methods can be divided into hydroxide and sulfide precipitation methods. Organic chemicals are mainly removed using oxidation methods, including electrochemical oxidation, photocatalytic oxidation, and ultrasonic synergistic oxidation. External and internal cyclic utilization methods for treating wastewater produced by mineral processing plants are introduced, and a feasibility analysis is performed.
In shale vanadium ore, vanadium is mainly formed as a low-V(III) homogeneous phase to partially replace Si and exists in the lattice structure of aluminosilicate minerals such as biotite. During the acid leaching of shale vanadium ore, an activator is needed to effectively extract vanadium. Using biotite as a tetrahedral structure doped with Aluminum-Silicon tetrahedron structure, the interaction between leaching-agent ions (H+), activator ions (F−), and vanadium-containing biotite surface was discussed by DFT quantum chemical calculations. The dissolution behavior of activator fluoride ions on the surface of vanadium-bearing biotite during sulfuric acid leaching was revealed. According to the simulated leaching results, the oxygen on the biotite surface first absorbed hydrogen ions to undergo complete hydroxylation, and then combined with hydrogen ions to form water molecules. However, in the presence of activator (NaF), fluoride ions were adsorbed on the surface cations, which catalyzed the formation of water molecules and promoted the dissolution of surface cations. SEM–EDS analysis showed that the surface of vanadium-bearing minerals became very irregular, and the number of voids and cracks greatly increased. At the same time, XPS showed that the addition of activator fluoride ions destroyed the Al-O tetrahedron structure. Many Al and V atoms dissolved in the solution, which improved the leaching rate of vanadium.
Tungsten is a commercially important metal element that usually coexists with a variety of non-ferrous metals, which makes its extraction difficult. Scheelite is a commonly occurring tungsten-containing ore with the formula CaWO4. Improving the surface properties of scheelite to increase its adsorption of the collector for flotation separation is the focus of our current research. In this paper, the effects of manganese ions on scheelite flotation in benzohydroxamic acid (BHA) system were studied by micro-flotation tests, adsorption tests, fourier transform infrared spectroscopy (FTIR), zeta potential, and X-ray photoelectron spectroscopy (XPS) analysis. The addition of Mn2+ was found to improve the recovery of scheelite. The addition of Mn2+ greatly improved the recovery of scheelite. Infrared spectroscopy, adsorption tests, zeta potential measurements and XPS analysis all confirmed that BHA had a higher adsorption capacity and a stronger bond to the surface of scheelite after the addition of manganese ions, increasing the floatability of scheelite particles. Therefore, Mn2+ shows great potential for the improvement of the flotation index of scheelite in a system with BHA.