The importance of promising composites in modern materials science is constantly increasing. The use of various fillers or additives is associated with their influence not only on the defining properties of the composite, but also on physical and mechanical characteristics of the material. In this case, the distribution of the additive and its wetting with a polymer play an important role. The problem highlighted in this article is the influence of different copper-containing fillers (copper (II) sulphate powder, micro-sized copper (II) oxide powder, and nano-structured copper (II) oxide-based hollow microspheres) on the technological and physical–mechanical properties of the composites based on polylactic acid (PLA). The hollow microspheres of copper (II) oxide have been obtained by ultrasonic spray atomization via pyrolysis of copper (II) nitrate. The structure of the copper-based additives has been studied using X-ray diffraction, scanning electron microscopy, and static light scattering. For the PLA-composites, scanning electron microscopy, differential scanning calorimetry, stress-strain properties testing, and density analysis have been performed. The plasticizing effect of polycaprolactone and polyethylene glycol has been studied for the highly filled PLA/CuSO₄ composite. The samples of PLA with over 2 wt.% of CuO microspheres have a full volume-filling and percolation structure of the additive’s particles. Due to the regular spherical shape of the particles and a lower specific volume, CuO hollow microspheres are uniformly distributed in the PLA matrix acting as a structuring and reinforcing modifier. Differential scanning analysis showed heterogeneous crystallization on CuO particles with an increase in the degree of crystallinity and the melting point of the polymer. It has been shown that the pre-masterbatching technology and adding plasticizers to obtain PLA composites contribute minimizing defects and enhance mechanical properties.

Blast furnace slag is a key large-tonnage waste product of metallurgical production, which is considered to be a promising alternative material in construction. In order to determine the scope of potential use of slag as a marketable product, it is necessary to study its structure and composition, which is determined by means of modern analytical instrumental methods. This paper analyzes the application of Fourier transform infrared spectroscopy (FTIR) and chemometrics methods to develop calibration models for identifying pelletized slag by elemental composition. In a comparative analysis of FTIR-spectra of slag the characteristic frequencies of absorption bands responsible for the content of calcite, silicates and aluminosilicates in the composition of samples were determined. Multivariate regression methods (principal components regression, partial least squares regression) and data of elemental composition results by EDX method were used to develop calibration models for determining elemental composition of granulated blast furnace slag. Using the developed PLS models with high performance (R² from 0.91 to 0.96 for different components), the prediction of the elemental composition (Ca, Si, O, Mg) of the test sample was carried out and a low deviation of the prediction in contrast to the EDX reference data was obtained. The use of PLS calibration models for rapid and nondestructive determination of the quantitative content of components of the composition of granulated blast furnace slag has been proposed.

An innovative approach is reported for recovering Fe and Zn resources from hazardous zinc-bearing electric arc furnace dusts (ZBDs) in a sustainable manner. A combination of carbothermal and H₂ reduction were used to overcome challenges associated with the high temperatures of carbothermal reduction and the high costs/limited supplies of hydrogen. In-depth reduction studies were carried out using zinc-rich (17 wt.%), iron-poor (35 wt.%) ZBD; coke oven battery dry quenching dust (CDQD) was used as reductant. Briquettes were prepared by mixing ZBD and CDQD powders in a range of proportions; heat treatments were carried out in flowing H₂ gas at 700 °C–900 °C for 4 h. The reduced products were characterized by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD) and inductively coupled plasma (ICP). The Fe content of the reduced briquettes showed increases between 50 and 150%, depending on composition and reduction temperature; Zn, Pb, Cl, Na, K and S were completely absent. The gaseous elements were collected in cooled traps at the furnace outlet to recover metallic zinc and other phases. The volatile products collected at the outlet (900 °C) contained more than 70% zinc and 6% lead; small amounts of zinc were also present in the metallic phase. The processing temperatures were significantly lower in the combined approach as compared to 100% carbothermal reduction. While reducing energy consumption and limiting the generation of greenhouse gases, this approach has the potential for enhancing the reutilization of hazardous industrial wastes, resource recovery, and economic and environmental sustainability.

The production of three-phase composites is a relevant and effective approach to obtain materials with the required mechanical and dielectric properties. In this work, dust, which is a waste product of steelmaking and is formed during the gas cleaning of electric arc furnaces at the production base of Severstal, was used as a functional filler for the low-density polyethylene polymer matrix. The fractional, elemental, qualitative, and quantitative phase composition of the native dust was studied using laser diffraction, energy-dispersive X-ray phase analysis, and X-ray fluorescence spectrometry. An increase in the permittivity of the dust was achieved due to its reduction in a hydrogen atmosphere and, as a consequence, a change in the elemental and phase composition causing an increase in the concentration of metallic iron. Composite films were obtained using a blending roll mill at temperatures of 130 and 140 °C. The concentration of the main filler was 18.75, 37.5, and 75 wt.%. Additionally, a conductive additive in the form of MWCNTs was introduced into the composition of the composites in an amount of 0.25 wt.%. The uniformity of the filler distribution in the polymer matrix was assessed from electron micrographs. The dielectric properties of fillers and composite films based on polyethylene filled with electric arc furnace dust and MWCNTs were studied using impedance spectroscopy in the frequency range of 10–10⁶ Hz. The use of reduced dust at a concentration of 25.8 vol.% combined with 0.25 wt.% MWCNTs in the composition of the composite film provided an increase in ε′ to 13.5 at tan δ = 0.038. Thus, three-phase polymer matrix composites based on LDPE using dust as a filler with a conductive microadditive of MWCNTs have a synergistic effect, which manifests itself in an increase in the permittivity and a decrease in dielectric losses.